Waterous CP-4, Инструкции по капитальному ремонту

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Safety Introduction Disassembly Assembly
Preparing to Disassemble the Pump
• Read and understand the instructions before disassembling the equipment.
• Prepare a workspace suitable to accommodate and support the pump.
• Gather the necessary tools, cleaning cloths, brushes, and penetrating fluids.
•
Understand that your configuration may require additional steps that are not
described in the illustrations or instructions to perform the disassembly.
• This equipment is intended to be disassembled by a person or persons with
the basic knowledge of servicing similar equipment. Contact Waterous for
more information.
Tools Required
•
Typical automotive mechanics hand tools.
• Suitable arbor press.
• Suitable support and lifting equipment.
Preparing the Apparatus
• Park the apparatus on a level surface in a well-lit area.
• Engage the parking brake.
• Shut off the engine and remove the key from the ignition switch.
• Allow the apparatus to cool before servicing.
Best Practices
• Remove any dirt, sand, grease, or oil from the enclosure before you
disassemble the transmission. Surface debris can transfer into the pump
interior and prematurely wear internal parts.
• Only use a clean lint-free cloth, a debris-free work surface, and properly
maintained tools to perform the disassembly.
• Replace any gaskets and O-ring seals during the overhaul.
• Do not reuse the self-locking nuts.
• Apply penetrating oil to screws and nuts before disassembly.
Removing the Pump
Removing the pump for overhaul varies by application. Your application
may require components such as drain lines, support brackets, plumbing
connections, and other accessories be removed or disconnected before
removing the pump.
Furthermore, some applications require you to remove the transmission and
pump together before separating the pump from the transmission. Other
applications allow you to separate the pump without removing the transmission
from the apparatus. Refer to the transmission instructions before proceeding.
Record the process used to remove the equipment from the apparatus. Use
this information to install the equipment into the apparatus after the overhaul.
Disassembling the Pump Components
• Refer to the service parts list (SPL) for part identification and disassemble
order.
Note: Documents specific to your application are available through the
MyWaterous login at Waterousco.com by entering the serial number for
your system. Depending on the application, the serial number for your
equipment is located on the operator panel, pump, transmission, or
some combination of the three.
• Use established industry practices to disassemble the pump.
• Record or mark components as you remove them to make sure that you
install them in the same orientation.
• Discard or recycle drained fluids collected during the overhaul in accordance
with local regulations.
Optional Equipment
Be aware that the disassembly instructions may include optional equipment not
included in your application.