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F-1031, Section 4202

Page 7 of 10

NOTE: To protect the rubber bellows of the mechanical seal,
place a piece of masking tape over the keyway on the impeller
shaft, making sure that the tape is able to be removed after bel­
lows has passed over the keyway.

2.

Apply a light coating of seal lubricant to the O-ring on the stationary
ring assembly. Slip the ring over the end of the impeller shaft, with the
finish lapped face of the ring facing up (the opposite side of a new seal
ring has a mark on it). Slide it along the shaft and push it into and seat
it in the bore in the mechanical seal housing. If it can not be pushed in
by hand it may be tapped into place by use of  a block of wood be­
tween the ring and a hammer. (Protect sealing surface).

3.

Wipe the face of the previously installed stationary ring of the mechan­
ical seal with a clean cloth and denatured alcohol.

4.

Apply a light coating of seal lubricant to the inside of the bellows as­
sembly and wipe the face of the carbon ring with a soft cloth and de­
natured alcohol. Liberally coat impeller shaft with seal lubricant. Slide
the bellows assembly onto the shaft until the carbon ring contacts the
stationary seal ring. Install spring on bellows assembly.

5.

Slide impeller on the shaft. The mechanical seal is held in place by
notches in the impeller. (Retaining ring used prior to 4/11/91).

IL1024

Figure 1. Mechanical Seal Lubrication Application

Stationary Ring

Lubricate O-Ring

Coat Shaft Area Bellows
Assembly Must Slide Over 
Seat with Stationary Ring.

Bellows Assembly

Coat Inside of
Bellows Assembly

If Lubricant should get on faces of Stationary and
Primary Ring (Surfaces which seat
Against Stationary Ring), Wipe it Clean with a Soft Cloth
and Denatured Alcohol

Packing (No Longer Available After 2/4/05)

Waterous uses a braided graphite fiber, with reinforced flexible graphite
yarns and high purity graphite filament yarns that appear on the corners as
well as throughout the body of the packing. The graphite reinforcement
allows the flexible graphite yarns to provide greater tensile strength.

This type of packing reduces the frictional heat created between the shaft
and the I.D. of the packing. By dissipating the heat through the cross sec­
tion of the packing, the heat is transferred to the packing gland and the
pump body.

 WARNING

!

Packing Gland and Pump Body Temperature Hazard. May result in
serious burns.

Heat is dissipated through the cross-section of the packing, transfer­
ring the heat to the packing gland and pump body.

Packing Removal

 WARNING

!

Truck movement hazard.
May cause serious personal injury.

Stop engine, set the parking brake and chock the wheels before going
under truck to remove packing.

1.

Remove the unbalanced nuts, flat washers and packing gland halves.

2.

Engage the pump per appropriate operating instructions. Operate the
pump, gradually increasing the discharge pressure until the packing is
forced out of the stuffing box. Pressure in excess of 300 psi (20.7 bar)
may be required.

Содержание CG Series

Страница 1: ...ling Ball Bearings 4 Installing Body Gaskets 4 Disassembly 4 Inspection and Repair 5 Mechanical Seal 5 Impellers 5 Installing Undersize Wear Rings 6 Reassembly 6 Mechanical Seal 6 Packing 7 Packing Re...

Страница 2: ...pen at least one discharge valve slight ly to prevent the pump from overheating If the pump runs for a few minutes completely closed it may heat the water enough to scald someone when the valve is ope...

Страница 3: ...2 An arbor press for assembling or disassembling components 3 An engine lathe for turning impeller hubs 4 A suitable hoist and slings 5 Torque capability up to 325 lb ft While no special tools and equ...

Страница 4: ...in the bearing housings When mount ing these bearings on shafts always apply force to the inner races When bearings have a tight fit in the housings and a heavy force is necessary to install them be...

Страница 5: ...attached to the pump head Remove the caps screws bolt and nut attaching the pump head to the transmission Remove the pump head NOTE that the rear wear ring will come off with the head 11 Remove flinge...

Страница 6: ...363 75 62364 25 62364 50 62364 75 Keep the hub diameters within 0 015 in TIR of the impeller shaft bore If the impeller hubs do not clean up at first undersize dimension turn the hub down to the next...

Страница 7: ...tion Application Stationary Ring Lubricate O Ring Coat Shaft Area Bellows Assembly Must Slide Over Seat with Stationary Ring Bellows Assembly Coat Inside of Bellows Assembly If Lubricant should get on...

Страница 8: ...s operation with each ring staggering the joints at least 90_ apart Install the packing rings until the top of the last ring is about 1 4 inch from the end of the stuffing box at least 1 8 inch is req...

Страница 9: ...he packing gland goes on straight Gradually reducing leakage during the first hour of operation will result in a better seal over a longer period of time CAUTION Stopping the leakage entirely at this...

Страница 10: ...ing section WARNING Do not adjust gland nuts while pump is running Observe stuffing box leakage by watching drippage from the side of the truck 2 Operate the pump at its maximum intended service press...

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