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Waterous Company, 125 Hardman Avenue South, South St. Paul, Minnesota   55075   USA   (651) 450-5000 

www.waterousco.com 

 

 

 
 
 

 

 

 

 

 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

80-P, 80-SP PTO-Driven Compressor Kit

Operation Guide

Read through the Operation 
instructions carefully. 

NOTE: Instructions subject to change without notice.

 

SECTION  1.

 

OPERATING INSTRUCTIONS

 ................................................  3

 

A.

 

For Manual Auto-sync ..............................................................................  3

 

B.

 

Multiple Uses ........................................................................................... 3

 

C.

 

Water Pumping Operations ......................................................................  3

 

D.

 

Foam Solution Operations ....................................................................... 3

 

E.

 

Compressed Air Foam Operations ...........................................................  4

 

F.

 

Compressed Air Only Operation .............................................................. 4

 

G.

 

Shut-Down Procedure ..............................................................................  6

 

SECTION  2.

 

AIR COMPRESSORS ............................................................... 

7

 

A.

 

How It Works ............................................................................................ 7

 

SECTION  3.

 

SYSTEM SERVICE AND MAINTENANCE

 ............................... 8

 

A.

 

Maintenance Schedule............................................................................. 9

 

B.

 

Maintenance Items ...................................................................................  9

 

C.

 

Wye Strainer for Cooler .......................................................................... 10

 

SECTION  4. CAFS NOZZLE / FLOW RATE / HOSE COMBINATIONS

 ........ 11

 

A.

 

Nozzles .................................................................................................. 11

 

B.

 

Foam Concentrate Ratios ...................................................................... 11

 

C.

 

Hose....................................................................................................... 11

 

SECTION  5.SUGGESTED GUIDELINES FOR THE PRODUCTION OF MID-
RANGE COMPRESSED AIR FOAM

  

....................................................... 

12

 

A.

 

1” (25 mm) Hose Diameter Jacketed ..................................................... 12

 

B.

 

1-1/2” (38 mm) Hose Diameter .............................................................. 12

 

C.

 

1-3/4” (44 mm) Hose Diameter .............................................................. 13

 

D.

 

Master Stream ....................................................................................... 14

 

SECTION  6.TROUBLESHOOTING - CAFS

 ...............................................  15

 

SECTION  7.CONDITIONAL 1-YEAR WARRANTY POLICY

 ........................  23

 

 

F-1031, Section 2416 (Revised: 02/02/10) 

Содержание 80-P

Страница 1: ...ssed Air Only Operation 4 G Shut Down Procedure 6 SECTION 2 AIR COMPRESSORS 7 A How It Works 7 SECTION 3 SYSTEM SERVICE AND MAINTENANCE 8 A Maintenance Schedule 9 B Maintenance Items 9 C Wye Strainer...

Страница 2: ...fety precautions and equipment should be used where appropriate Because the tools used and the skill experience of the installer can vary widely it is impossible to anticipate all conditions under whi...

Страница 3: ...charges simultaneously NOTE Monitor compressor instruments during any and all operations C Water Pumping Operations All unit operations begin with pumping water Follow the instructions provided in the...

Страница 4: ...ount of foam solution entering the discharge stream High solution flows restrict the amount of air admitted and result in lower expansion or wet foam To produce higher expansion or drier foam simply g...

Страница 5: ...individual components prior to operating DO NOT use the compressed air foam unit as an air source for SCBA or any breathing air supply Discharge outlets that are capped hose lines that are valved and...

Страница 6: ...5 Move Auto Sync controls to AUTO UNLOAD 6 Move the air compressor PTO switch to the OFF position After the compressor PTO is disengaged the system will vent itself creating an audible hiss as compre...

Страница 7: ...remains in the air stream is recovered by an air oil separator system This system recovers the oil mist in a spin on cartridge that has a siphon tube that picks up the recovered oil for return to the...

Страница 8: ...e changed annually There is a drain plug located at the bottom of the sump The oil fill cap is located on top of the unit 3 Change the compressor system oil filter at the same time as the oil is chang...

Страница 9: ...er Each Use X Weekly X pg 5 Annually X X Every 24 Months X Inspect the air compressor air intake filter monthly and change as necessary B Maintenance Items COMPRESSOR Waterous part AIR FILTER CO85005...

Страница 10: ...vehicle relies on drafting for its water supply it may be necessary to install a larger strainer and or a clean out valve on the wye strainer Without good water flow through the heat exchanger the com...

Страница 11: ...ratio settings follow the instructions provided by the foam concentrate manufacturer C Hose Utilize fire hose that is rated by the hose manufacturer for use with CAFS Since the foam is formed during i...

Страница 12: ...n Max Hose Length 35 to over 400 10 668 121 92 meters 1 GPM to 1 CFM Tip Solution Flow 20 GPM 75 71 LPM Air Flow 20 CFM 0 56 m3 min Disch Pressure 100 150 PSI 6 804 10 206 BAR 689 5 1034 25 KPA Min Ma...

Страница 13: ...1 Tip Solution Flow 30 40 GPM 113 56 151 41 LPM Air Flow 30 40 CFM 0 84 1 12 m3 min Disch Pressure 100 150 PSI 6 804 10 206 BAR 689 5 1034 25 KPA Min Max Hose Length 100 to over 1400 30 48 426 72 met...

Страница 14: ...w 60 80 CFM 1 68 2 24 m3 min 1 3 8 Tip Solution Flow 100 150 GPM 378 53 567 80 LPM Air Flow 70 100 CFM 1 96 2 8 m3 min 1 1 2 Tip Solution Flow 120 200 GPM 454 24 757 06 LPM Air Flow 80 120 CFM 1 68 3...

Страница 15: ...peration of solenoid Air discharge solenoid not working Repair replace solenoid Air solenoid working leak between solenoid and discharge Repair leak Air check valve defective Replace or correct instal...

Страница 16: ...relieve pressure then recheck Replace Air Oil Separator Filter Air oil Separator Filter torn or damaged could be caused by air flow of higher than 200CFM System being operated at higher than capacity...

Страница 17: ...is connected to injector Discharge hose shaking slug flow Foam proportioner ON setting correct and tank has foam concentrate but not providing foam solution Refer to foam proportioner manufacturer s...

Страница 18: ...Contaminated clutch disc Clean or replace Safety pop off valve opening at low pressure Auto Sync system out of balance Adjust the Auto Sync system making sure to not open the trim valve on the compres...

Страница 19: ...F 1031 Section 2416 Page 19 of 23 Figure 7 80 SP...

Страница 20: ...F 1031 Section 2416 Page 20 of 23 Figure 8 Basic CAFS Schematic...

Страница 21: ...F 1031 Section 2416 Page 21 of 23 Figure 9 Air Schematic w Manual Auto sync...

Страница 22: ...F 1031 Section 2416 Page 22 of 23 Figure 10 Hydraulic Schematic...

Страница 23: ...provided for such products shall be the warranty provided by the manufacturer thereof which if assignable WATEROUS will assign to Buyer if requested by Buyer c any product or part altered modified se...

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