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5 SERIES 506A11 OUTDOOR PACKAGED HEAT PUMP INSTALLATION MANUAL

Aurora Advanced with ECM and IntelliStart cont.

Wiring Schematics cont.

Current Transducer (CT)

Thermistor

Light emitting diode - Green

Relay coil

Capacitor w/ bleed resistor

Switch - Condensate overflow

Switch - High pressure

Switch - Low pressure

Polarized connector

Factory Low voltage wiring
Factory Line voltage wiring
Field low voltage wiring
Field line voltage wiring
Optional block
DC Voltage PCB traces
Junction
Quick connect terminal

Wire nut

Field wire lug

Ground

Fuse

CC -
CO -
K5 -
K6 -
CR3 -
CR4 -

F1 and F2 -

WCL -

HE -
HP -

LP -

PB1, PB2 -
PS -
RV -
SW1 -
SW1 -
SW2 -

TS -

Compressor Contactor
Condensate overflow sensor
DHW pump relay

Loop pump relay

Fuses

Water Coil Limit Sensor

Heater element
High pressure switch

Low pressure switch

Power blocks
Power strip
Reversing Valve coil
DIP package 5 position AXB
TEST MODE ABC Board
DIP package 8 position ABC Board

Thermal limit switch

Legend

Relay Contacts-
N.O., N.C.

PSC Fan Speed Relay
PSC Fan Power Relay

ER1 to ER4 -

Aux heat stage relays

HWL -

Hot water limit sensor

SC -

Start Contactor

Start Relay

SR -

CS -

Compressor Solenoid

Breaker

AXB P4

WATER

SIREN

HOME AUTOMATION ACCESSORIES

Compresso r

Blue

208-230/60/1

Unit Power Supply

Tan(6)

Cap

Run Winding

Active

Start

Common

IntelliStart

Black

Blue

Pink

Black

Red

IntelliStart Op

Wiring for Op

onal

Internal Water

Valve

ACC COM

ACC N/C

ACC NO

Black/White (31)

Orange (29)

W/Y

ABC Board

V Valve

Blue (30)

Black(2)

PB1

irc

it B

irc

it B

Red(22)

Ground Lug

Pump

Red(23)

Black(1)

Black(3)

Violet (7)

Violet (8)

Wiring for Op

onal

Internal Flow Center

Green (11)

Yellow (9)

Содержание 506A11

Страница 1: ...formation Water Piping Connections Electrical Startup Procedures Troubleshooting Preventive Maintenance 5 Series 506A11 Installation Manual Geothermal Outdoor Package Heat Pump R 410A Refrigerant 2 3...

Страница 2: ......

Страница 3: ...ctrical Data 14 Electrical Data 15 Blower Performance Data 16 Dimensional Data 18 Physical Data 21 The Aurora Control System 22 Reference Calculations and Legend 31 Operating Limits 31 Wiring Schemati...

Страница 4: ...l B No IntelliStart AlumiSeal C IntelliStart AlumiSeal Control Option A AuroraTM Base Control ABC B Aurora Advanced Control ABC AXB C Aurora Performance Package D Aurora Performance and Refrigeration...

Страница 5: ...ery receipt acknowledging the damage Exercise care when moving the unit Do not remove any packaging until the unit is near the place of installation Rig the unit by attaching chain or cable slings to...

Страница 6: ...he unit Do not secure the unit to the slab EXCEPT when required by local codes If heat pump has bottom water connections provisions need to be made for piping connections After setting the unit in pla...

Страница 7: ...not have a detrimental effect on the materials in the system Duct System Duct flanges are provided on side air discharge units to facilitate a duct connection A flexible connector is recommended for...

Страница 8: ...s than 300 ppm Carbon Dioxide Less than 50 ppm 10 50 ppm 10 50 ppm Ammonia Less than 2 ppm Less than 2 ppm Less than 20 ppm Ammonia Chloride Less than 0 5 ppm Less than 0 5 ppm Less than 0 5 ppm Ammon...

Страница 9: ...cles from the loop itself A filter MUST be used when flushing a loop The standard 100 micron filter bag LFC F100M is acceptable for capturing relatively large debris such as pipe shavings gravel and m...

Страница 10: ...ature is only available in the Aurora Advanced Control package AXB board NOT the Aurora Base Control ABC When two units are connected to one loop pumping system pump control is automatically achieved...

Страница 11: ...ur area Figure 7 Open Loop Solenoid Valve Connection Option Typical slow operating external 24V water solenoid valve type V100FPT wiring Water Out Water In Shut Off Valves Boiler Drains For HX Flushin...

Страница 12: ...ssory Relay A set of dry contacts has been provided to control accessory devices such as water solenoid valves on open loop installations electronic air cleaners humidifiers etc This relay contact sho...

Страница 13: ...the thermostat for detailed installation and operation information The W1 terminal on TPCM32U03A and TPCM32U04A communicating thermostats may be hard wired to provide aux emergency heat in the event c...

Страница 14: ...rcuit Amp Fuse USA Fuse CAN CKT BRK 208 V 240 V 208 V 240 V 208 V 240 V 208 V 240 V 208 V 240 V EAM5 Single 17 3 20 0 26 7 30 0 30 30 30 30 30 30 EAM8 Single 27 5 31 7 39 3 44 6 40 45 40 45 40 45 EAM1...

Страница 15: ...5 038 208 230 60 1 187 253 23 8 15 2 83 0 30 0 5 4 4 0 24 6 28 4 40 038 208 230 60 1 187 253 23 8 15 2 83 0 30 0 5 4 7 0 27 6 31 4 50 049 208 230 60 1 187 253 33 0 21 1 104 0 37 0 5 4 7 0 33 5 38 8 60...

Страница 16: ...5 1200 70 1400 85 1600 H 100 1750 1900 2100 2150 Aux 064 0 75 700 875 G 1025 1225 L 55 1425 70 1625 1775 85 1925 H 100 2125 2175 Aux 072 0 75 700 875 1025 G 1225 1425 L 55 1625 70 1775 1925 85 2125 H...

Страница 17: ...he blower speeds for G Low Y1 High Y2 and Aux can be adjusted directly at the Aurora ABC board which utilizes the push button SW1 on the ABC board This procedure is outlined in the ECM Configuration M...

Страница 18: ...Side Discharge Configuraton Right Side Electrical Knockouts Back Side Electrical Knockouts W X Y Z AA BB CC DD EE FF GG HH II JJ KK LL MM NN OO PP QQ RR SS TT UU VV 7 8 7 8 1 1 8 N A 1 1 8 1 3 8 7 8 N...

Страница 19: ...39 1 13 7 11 4 36 8 23 6 47 5 27 7 54 1 112 3 124 0 038 in 21 3 5 3 5 0 29 5 15 4 5 4 4 5 14 5 7 2 20 4 12 3 25 7 44 2 48 8 cm 54 1 13 5 12 7 74 9 39 1 13 7 11 4 36 8 18 3 51 8 31 2 65 3 112 3 124 0...

Страница 20: ...2 MINIMUM CLEARANCE FOR SERVICE ACCESS 5 03 03 Legend RA Return Air RAA Return Air Access SA Supply Air CB Control Access Panel CMP Compressor Access Panel BP Blower Access Panel LC Loop Connection A...

Страница 21: ...Size Dia x W in mm VS ECM n a 11 x 10 279 x 254 n a n a n a Coax and Water Piping Water Connections Size Side FPT in mm 1 25 4 1 25 4 1 25 4 1 25 4 1 25 4 Water Connections Size Flow Center Bottom Ge...

Страница 22: ...residential and commercial comfort system that brings all aspects of the HVAC system into one cohesive module network The ABC features microprocessor control and HP LP condensate and freeze detection...

Страница 23: ...nsorStat ZoneStat SensorStat Remote Compatible with AWL Optional IntelliZone2 Preferred Add On Control Feature Kits field or factory installed Description Aurora Base Aurora Advanced Geo Energy Monito...

Страница 24: ...5 seconds or by cycling the power NOTE Test mode will automatically be exited after 30 minutes Variable Speed ECM Configuration Mode The control is placed in the ECM configuration mode by holding the...

Страница 25: ...ckout output L will be turned on The fault type identification display LED1 Red shall flash the fault code To reset lockout conditions with SW2 8 On thermostat inputs Y1 Y2 and W must be removed for a...

Страница 26: ...at demand is not satisfied after 2 minutes the second electric heat stage will be energized Cooling Operation In all cooling operations the reversing valve directly tracks the O input Thus anytime the...

Страница 27: ...AID Tool simply plugs into the RS485 net P8 connector on the ABC control board ABC Control Board Layout Aurora Base Control LED Displays These three LEDs display the status configuration and fault co...

Страница 28: ...k optional accessory AWL is an add on WiFi router that connects to the ABC and offers many features Remote access to thermostat settings schedules etc with your smartphone tablet or laptop Receive Loc...

Страница 29: ...Advanced models The Energy Monitoring Kit includes two current transducers blower and electric heat added to the existing two compressor sensors so that the complete power usage of the heat pump can b...

Страница 30: ...ault LED LED Flash Code Lockout Reset Remove Fault Condition Summary ABC Basic Faults Normal No Faults Off Fault Input 1 No Auto Tstat input error Autoreset upon condition removal Fault High Pressure...

Страница 31: ...rature F TH total heating capacity MBtu h LC latent cooling capacity MBtu h S T sensible to total cooling ratio Operating Limits Operating Limits Cooling Heating F C F C Air Limits Min Ambient Air 10...

Страница 32: ...icating Thermostat NOTE3 CFM P13 P4 SW1 P5 JW2 P9 LO O B Y2 W DH P8 P7 RS485 NET RS485 NET P6 RS485 EXP P3 SW2 On FutureUse L Output Type CC Dual Single Acc Dip 5 Acc Dip 4 RV B O FP2 15 F 30 F FP1 15...

Страница 33: ...Heat kit installation instructions 1 Switch blue and red wires for 208V operation 2 The blk wh and gray wh wires are removed when Aux Heatis installed 7 Wires provided for Auxiliary Heatlow voltage c...

Страница 34: ...rent Transducer two times 6 Field Connected Refer toInstallation Manual and Auxiliary Heat Instructions for Current Transducer installation 4 Low voltage wiring CLASS 2 Aurora LED Flash Codes Status L...

Страница 35: ...nsate overflow sensor DHW pump relay Loop pump relay Fuses Water Coil Limit Sensor Heater element High pressure switch Low pressure switch Power blocks Power strip Reversing Valve coil DIP package 5 p...

Страница 36: ...ra Base Control ABC K1 RV Relay K2 CC Rel ay K3 CC2 Relay K4 Fan Relay K5 Alarm Relay K6 Acc Relay F R C CC G Y1 C R ES LS P2 EH1 Y G G G Green Yellow 3 When the auxilia EAS EAM 1 Switch 2 The bl 7 Wi...

Страница 37: ...ons 1 Switch blue and red wires for 208V operation 2 The blk wh and gray wh wires are removed when Aux Heatis installed 7 Wires provided for Auxiliary Heatlow voltage control Wires are secured atblowe...

Страница 38: ...al Mode Dehumidification Mode Flash Code 2 DIP Switch Overide Slow Flash Status LED LED 3 Green Normal Mode ON Control is Non Functional OFF Test Mode Slow Flash Lockout Active Fast Flash OFF Input Fa...

Страница 39: ...ressure switch Power blocks Power strip Reversing Valve coil DIP package 5 position AXB TEST MODE ABC Board DIP package 8 position ABC Board Thermal limit switch Legend Relay Contacts N O N C G T 1 3...

Страница 40: ...Factory setting is 15 c Sensor Kit Setup i Brine Selection for HE HR capacity calculation ii Flow Meter activates the flow meter iii Select blower energy ECM iv Activate energy option v Fan and Aux he...

Страница 41: ...leaving air temperature and a water flow rate sensor With this kit heat of extraction and rejection will be calculated This requires configuration using the AID Tool for selection of water or antifree...

Страница 42: ...le Antifreeze solution is Propylene Glycol 20 by weight Determine the corrected heating and cooling performance at 30 F and 90 F respectively as well as pressure drop at 30 F for the 026 Full Load The...

Страница 43: ...Per Ton of Clg of Nominal Total Cap Sens Cap Power Heat of Rej Htg Cap Power Heat of Ext 240 60 0 922 0 786 0 910 0 920 0 943 1 150 0 893 275 69 0 944 0 827 0 924 0 940 0 958 1 105 0 922 300 75 0 959...

Страница 44: ...rated cfm and entering air temperatures of 80 F DB 67 F WB Heating performance based on rated cfm and entering air temperature of 70 F DB 7 31 2017 Second Stage Operation Entering Water Temp F Water F...

Страница 45: ...3 8 2 8 2 6 2 5 2 3 2 1 10 4 2 3 9 3 7 3 4 3 2 049 full load 6 1 2 1 2 1 1 1 0 1 0 9 2 4 2 2 2 1 2 0 1 8 12 3 9 3 6 3 4 3 2 2 9 15 5 7 5 3 5 4 7 4 3 049 part load 5 0 9 0 9 0 8 0 8 0 7 8 2 0 1 8 1 7 1...

Страница 46: ...rmal High Normal Low Low Normal High Indoor Air Temperature Cooling High High High High Low Low High Restricted TXV Check Service Advisory High Low Normal Low High High Low Low Insufficient Compressor...

Страница 47: ...6 37 9 45 3 45 4 42 7 41 4 049 Part Load 5 0 23 4 28 9 34 3 45 0 44 8 41 9 8 0 17 9 25 9 31 9 38 2 38 1 45 1 44 5 41 3 38 7 3 0 18 6 26 8 33 6 40 6 38 5 45 1 44 8 42 1 39 6 Full Load 6 0 33 2 41 7 49...

Страница 48: ...functioning compressor blower reversing valve etc Ensure that wiring from control to the component is correct Refer to the Aurora Base Control Application and Troubleshooting Guide and the Instructio...

Страница 49: ...Valve TXV Suction Line Thermistor Suction Pressure Transducer Discharge Pressure Transducer Air Coil Blower Leaving Air Thermistor Wire Bundle In Blower Compartment Coax Flow Meter Water OUT Water IN...

Страница 50: ...ears to be a performance problem Line Voltage Loop Open Unit Amp Draw Closed COAX SOURCE HEA7 1 ANALYSIS EXPANSION VALVE F AIR COIL COMPRESSOR DISCHARGE SUCTION Subcooling Superheat REVERSING VALVE PS...

Страница 51: ...SUSPECTED 6 Watts ENERGY MONITOR HEATING COOLING Volts m Volts m Volts Total Amps Comp Blower 3 n Amps n Amps Watts m x n x 0 85 o Watts o Watts 7 Capacity HEATING COOLING Cooling Capacity l o x 3 41...

Страница 52: ...d to the unit If replacement parts are required mention the date of installation of the unit and the date of failure along with an explanation of the malfunctions and a description of the replacement...

Страница 53: ...1 15P501B01 15P501B01 15P501B01 15P501B01 15P501B01 3 Pole Power Block 12P503 06 12P503 06 12P503 06 12P503 06 12P503 06 2 Pole Screw Term Block 12P500A01 12P500A01 12P500A01 12P500A01 12P500A01 ABC B...

Страница 54: ...54 5 SERIES 506A11 OUTDOOR PACKAGED HEAT PUMP INSTALLATION MANUAL Notes...

Страница 55: ...55 5 SERIES 506A11 OUTDOOR PACKAGED HEAT PUMP INSTALLATION MANUAL Revision Guide Pages Description Date By All Document Created Nov 23 2017 JM MA...

Страница 56: ...rvation Way Fort Wayne IN 46809 9794 WaterFurnace has a policy of continual product research and development and reserves the right to change design and speci cations without notice IM2505AN 11 17 Pro...

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