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FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4

WARNING:
If the information in these instructions are not followed exactly,
a fire or explosion may result causing property damage,
personal injury or loss of life.

FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.

Installation and service must be performed by a qualified
installer, service agency or the gas supplier.

FOR YOUR SAFETY
What to do if you smell gas:

Do not try to light any appliance
Do not touch any electrical switch:
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fire department.

908-805a

MODELS: E65-NG1 Natural Gas E65-LP1 Propane

01/09/06

EMERALD Direct Vent Freestanding Gas Stove

Owners &

Installation Manual

www.waterfordstoves.com

Tested by:

Installer

: Please complete the details on the back cover

and leave this manual with the homeowner.

Homeowner:

Please keep these instructions for future reference.

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Содержание EMERALD E65-LP1

Страница 1: ...he gas supplier FOR YOUR SAFETY What to do if you smell gas Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department 908 805a MODELS E65 NG1 Natural Gas E65 LP1 Propane 01 09 06 EMERALD Di...

Страница 2: ...s has been designed to provide you with all the warmth and charm of a woodstove at the flick of a switch The models E65 NG1 and E65 LP1 of this series have been approved by Warnock Hersey for both safety and efficiency As it also bears our own mark it promises to provide you with economy comfort and security for many trouble free years to follow Please take a moment now to acquaint yourself with t...

Страница 3: ... Warranty 39 Safety Label Safety Labels 4 Installation Specifications 6 Information for Mobile Manufactured Home After First Sale 6 Before You Start 6 General Safety Information 7 Installation Checklist 7 Clearances to Combustibles 7 Locating Your EMERALD Gas Stove 8 Manufactured Mobile Home Requirements 8 Combustion and Ventilation Air 8 Optional Fan Installation 8 Venting Introduction 9 Installa...

Страница 4: ...tanding Gas Stove We have printed a copy of the contents SAFETY LABEL here for your review The safety label is locatedontheinsideofthedropdownpedestal door Copy of Safety Label for E65 NG1 Natural Gas Stove NOTE Waterford units are constantly being improved Checkthelabelontheunitandifthere isadifference thelabelontheunitisthecorrect one ...

Страница 5: ...rtheStateofMassachusetts installation and repair must be done by a plumber or gasfitter licensed in the Commonwealth of Massachusetts For the State of Massachusetts flexible connectors shall not exceed 36 inches in length For the State of Massachusetts the appli ances individual manual shut off must be a t handle type valve ...

Страница 6: ... and ANSI Standards to make you aware of the following 1 Provide adequate clearances for servic ing proper operation and around the air openings into the combustion chamber 2 The appliance must be installed on a flat solid continuous surface e g wood met al concrete Thismaybethefloor oritcan be raised up on a platform to enhance its visual impact The appliance may be in stalled on carpeting tile w...

Страница 7: ...rances to Combustibles page 7 location of unit page 8 and venting requirements pages 9 to 18 2 Install vent restrictors page 9 3 Install Optional Fan see page 8 4 Install venting Check all venting require ments pages 9 to 18 Vertical Termination with Co linear Flex System page 14 Hor izontal Termination Kits page 15 Dura Vent Termination Kits page 19 5 Make gas connections page 24 Test the pilot M...

Страница 8: ...ge cut or remove the 3 aluminum air intake pipes Hint for pushing fan down onto pins rub a bit of dish soap on the pins so the grom mets will slide down more easily Check to makesurethefanisseatedproperlyonthe pins try to move the fan back and forth 6 Push power cord through hole in the rear panel14 16 andtiealooseknotinthecord on the inside to prevent the power cord from being pulled out Diagram ...

Страница 9: ... GS venting systems in combination with theEmer ald Direct Vent Freestanding Gas Stoves E65 NG1 andE65 LP1 have been tested and listed as direct vent heater systems by Warnock Hersey Theseunitsusethe balanced flue technology Co Axialsystem Theinnerlinerventsproducts ofcombustiontotheoutsidewhiletheouterpipe draws outside combustion air into the combus tionchambertherebyeliminatingtheneedtouse heat...

Страница 10: ...ove a meter regulator assembly within 3 90cm horizontally from the centerline of the regulator J Clearance to service regulator vent outlet min 36 90cm K Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 30cm 9 23cm L Clearance to a mechanical air supply inlet min 72 1 8m 3 91cm above if within 10 3m horizontally M Clearance above paved ...

Страница 11: ...ized 945G N A N A 45O Elbow Swivel Black 945BG N A N A 90O Elbow Galvinized 990 4DT EL90S 4D90LS 90O Elbow Black 990B 4DT EL90SB 4D90LBS 90O Elbow Swivel Galvinized 990G N A N A 90O Elbow Swivel Black 990BG N A N A Ceiling Support 949 n a from FPI 4DT CS 4DFSP Cathedral Support Box 941 4DT CSS 4DRSB Wall Support Band 988 4DT WS B 4DWS Offset Support 989 n a from FPI 4DT OS N A Wall Thimble Black 9...

Страница 12: ...herefore is an allowable installation with Vent Restrictor 2 Example B Venting is not enclosed and has a horizontal termination A 7 ft vertical run with 10 ft horizontal run falls within the shaded area and therefore is an allowable installation with no vent restrictor required Example C Offset to Vertical Vent Venting with vertical termination A 15 ft vertical run with 4 ft horizontal offset dist...

Страница 13: ...tached to the unit All vertical and offset to vertical vent installations require Vent Restrictor 1 If the vent is ENCLOSED in a chase min size 9 x 9 maintain a 1 1 4 clearance to combustibles Offset to Vertical Terminations Vent Restrictor 1 Straight Vertical Terminations Vent Restrictor 1 Rigid Pipe Venting Horizontal Terminations Only for Units Converted to Lower Btu Rating 27 000 NG 29 000 LP ...

Страница 14: ...cap INSTALLATION Required Parts Part Description 945G 45o Elbow 946 529 Co linear DV Vertical Termination Cap 948 305 3 Flex 35 ft 270 944 U27 Dura Vent Adapter 946 563 Co Axial to Co Linear Adapter Kit which contains the following Co linear Flex Adapter 270 585 Outer Pipe 946 257 Inner Pipe Adapter 946 219 Alternate Approved Caps 980 Vertical Termination Cap 991 High Wind Cap 923GK 3 Co linear Ad...

Страница 15: ...e diagram on page 13 for minimum and maximum pipe lengths When planning your installation it will be necessary to select the proper length of vent pipe for your particular requirements Determine the minimum clearance to combustibles from the rear of the unit to the wall It is also important to note the wall thickness Before cutting the vent hole through the wall ensure that ALL vent and terminatio...

Страница 16: ...or high temperature silicone to the outer pipe before connecting the inner pipe Note The pipe s e a m should be f a c i n g down Note To make the installation more aes thetically pleasing we recom mend framing out a square that the cap can be mounted on Note Ifinstallingter mination on a sidingcovered wall avinylsid ing standoff or furring strips must be used to ensure that the termina tion is not...

Страница 17: ...ners for stucco brick concrete or other types of sidings 6 Abeadofnon hardeningmasticshouldbe run around both the termination and vinyl siding standoff to prevent water from en teringandtomakeatightsealbetweenthe cap and the standoff 7 Stretchthe4 dia flexlineroutfullyandget a trial fit of the liner onto the 4 dia starter collar 8 Cut the 4 dia flex liner to the desired size Hint leaveanextra12 to...

Страница 18: ...pe lengths INSTALLATION Alternate Horizontal Termination Caps Dura Vent Basic Horizontal Kit 970 1 90o Elbow 1 Wall Thimble Cover 1 Horiz Sq Term Cap ThisproducthasbeenevaluatedbyIntertekfor using a Dura Vent Flue Adaptor in conjunction with Selkirk Direct Temp and Ameri Vent Direct venting systems Use of these systems with the Direct Vent GS starting collar is deemed acceptableanddoesnotaffectthe...

Страница 19: ...nt AsspecifiedinCGA B149 Installation Code Localcodesor regulations may re quire different clear ances Diagram 2 Diagram 2a Diagram 3 Snorkel Termination diagrams show the vent ing arrangements for units converted to the lowerBturatingof27 000 NG or 29 000 LP 1 Set the unit in its desired location Check to determine if wall studs or roof rafters are in the way when the venting system is attached I...

Страница 20: ...rim if desired See diagram 6 1 Maintainthe1 1 4 clearanc es air spaces to combusti bles when passing through ceilings walls roofs enclo sures attic rafter or other nearby combustible surfac es Do not pack air spaces with insulation Check page 12 for the maximum vertical rise of the venting system and the maximum horizontal offset limitations 2 Set the gas appliance in its desiredlocation Dropaplum...

Страница 21: ...ing framing as re quired Use a minimum of four 8 x 1 2 screwsperbracket Insomecasesthese brackets may need to be trimmed e g to fit under a flashing Place the Finish Collar around the support and fasten it to the ceiling using the screws provided 3 Use appropriate roof flashing Place the flashing under the upper shingles and on top of the lower shingles approximately half of the flashing should be...

Страница 22: ...himney with sheet metal screws The appliance is then con nected to the chimney with appropriate black direct vent pipe and an adjustable length section B Through the wall of an existing masonry chimney A typical conversion of an exist ing masonry chimney is shown in Diagram 6 A Top Adaptor 985K and Flashing are usedatthetopofthemasonrychimney The 4 inch aluminum liner is connected to the adaptor a...

Страница 23: ...d to this measurement the distance fromthecenterofthechimneytooutthrough the wall Cut a piece of 4 flex to this length the flex should already be extended to its nominal length 5 Connect the 4 flex liner to the Top Adaptor Part 985K using 3 sheet metal screws Diagram 2 6 Feed the 4 flex liner through the Flashing into the chimney Continue to feed the liner outthroughtheopeninginthemasonrywall 7 Se...

Страница 24: ...current National Fuel Gas Code ANSI Z223 1 When using copper or flex connectors use onlyapprovedfittings Alwaysprovideaunion so that gas lines can be easily disconnected for burner and or valve servicing Flare nuts for copper lines and flex connectors are usu ally considered to meet this requirement IMPORTANT ALWAYSCHECKFOR GAS LEAKS WITH A SOAP AND WATER SOLUTION OR GAS LEAK DETECTOR DO NOT USE O...

Страница 25: ...testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 45 kPa Disconnectpipingfromvalveatpressures over 1 2 psig The manifold pressure is controlled by a regu lator built into the gas control and should be checked at the pressure test point Note To properly check gas pressure both inlet and manifold pressures should be checked using the valve pressure ports on t...

Страница 26: ...ecal 908 175 Burner Orifice 9 Unscrew the pilot orifice with the allen key andreplacewiththeLPpilotorificeinthekit INSTALLATION 6 Remove and discard the 3 pressure regu lator mounting screws A pressure reg ulator tower B and diaphragm C 7 Insurethattherubbergasket D isproperly positioned and install the new HI LO pres sureregulatorassembly tothevalveusing the new screws E supplied with the kit Tig...

Страница 27: ...rams If logs are broken do not use the unit until they are replaced Broken logs can interfere with the pilot and burner operation a Front Right Log Part 902 020 b Front Left Log Part 902 021 c Rear log Part 902 022 d Embers Part 902 151 1 bag e Lava Part 902 154 1 bag Part 560 935 for the set of three logs 1 Removethelogsfromtheboxandcarefully unwrap them The logs are fragile handle with care DO N...

Страница 28: ...hisunit Useofothersystemsmayvoidyour warranty The remote control kit comes with a hand held transmitter a receiver and a wall mounting plate 1 Choose a convenient location on the wall to install the receiver and the receptacle box protectionfromextremeheatisveryimpor tant Run wires from the fireplace to that location use Thermostat Wire Table 2 Connect the wires as per the wiring dia gram below FI...

Страница 29: ...surfaces and are away from sharp edges seen when lighting the unit the logs have been incorrectly positioned 7 The unit should never be turned off and on again without a minimum of a 60 second wait LIGHTING PROCEDURE IMPORTANT Gascockknobcannotbeturned from PILOT to OFF unless it is partially depressed 1 TurnstoveOFFusingtheBurner ON OFF switch remote or thermostat 2 Turngascontrolknobsoindicatorp...

Страница 30: ...e that the paint is properlycured itisrecommendedthatyouburn yourfireplaceforatleastfour 4 hoursthefirst time you use it with the fan on When first operated theunitwillreleaseanodourcaused by the curing of the paint and the burning off of any oils remaining from manufacturing Smoke detectors in the house may go off at this time Open a few windows to ventilate the room for a couple of hours The gla...

Страница 31: ...EIGHT Yourheaterhasanadjustableflametotailorthe look and heat output to your specific needs It is adjusted by turning the flame adjustment dial on the gas control valve Turn clockwise to adjust the flame higher counterclockwise for a lower flame NORMAL OPERATING SOUNDS OF GAS APPLIANCES It is possible that you will hear some sounds from your gas appliance This is perfectly nor malduetothefactthatt...

Страница 32: ...ition of these logs must be as shown in the diagram under Log Installation Note Improper positioning of logs may create carbon build up and will altertheunit sperformancewhich is not covered under warranty GLASS REPLACEMENT Your EMERALD stove is supplied with high temperature 5 mm Neoceram ceramic glass that will withstand the highest heat that your unit will produce In the event that you break yo...

Страница 33: ...mechanismlocatedon the right side of the heater Open the right side door and there is a cutout in the heat shieldthroughwhichcanbeseena1 4 nut threaded on to a stud attached to the front door Loosen this nut by turn ing it counter clockwise with a 3 16 wrench untilitcanbere movedbyhand 8 Carefully remove the logs embers and rockwool 9 Remove burner See diagram below Note Use a magnetic type screwd...

Страница 34: ...iption Part Description 31 923R Direct Vent Connector 32 936 194 Gasket Starter Collar Air Passage 33 260 034 Pipe Collar 34 260 035 Rear Panel 35 260 037 Rear Control Panel 36 910 241 Burner ON OFF Switch 37 904 621 Hole Plug 0 375 38 630 021 Fan Access Panel 39 910 233 Fan Auto On Off Thermodisc 40 904 603 Hose Clamp 41 730 517 P Fan Assembly Optional 910 331 P Fan Blower 43 910 330 Fan Speed Co...

Страница 35: ... Assy SIT 3 flame LP 67 Pilot Holder 68 W840470 Pilot Assembly Gasket 71 260 570 Log Stand Assy 75 560 935 Log Set 78 651 580 Burner Assy 79 Base Plate 80 260 565 Air Shutter Gear Assembly Female 81 904 565 Hex Key 3 16 AF 82 630 009 Burner Tray Air Passage Gasket 83 630 008 Burner Tray Firebox Gasket 84 948 042 Hinge for Valve Access Door 85 260 056 Valve Access Door 86 W420011 Leg Black 88 260 5...

Страница 36: ..._____ ______________________________________________________ ______________________________________________________ _______________________________________________________________ ___________________________________________________________ __________________________________________________________ ____________________________________________________________ ________________________________________...

Страница 37: ..._____ ______________________________________________________ ______________________________________________________ _______________________________________________________________ ___________________________________________________________ __________________________________________________________ ____________________________________________________________ ________________________________________...

Страница 38: ..._____________________________ ______________________________________________________ _______________________________________________________________ ___________________________________________________________ __________________________________________________________ ____________________________________________________________ ____________________________________________________________ __________...

Страница 39: ...rned to FPI and evaluated for manufacturer defect The authorized selling dealer is responsible for all in field service work carried out on your Waterford product FPI will not be liable for results or costs of workmanship from unauthorized service persons or dealers At all times FPI reserves the right to inspect product in the field which is claimed to be defective All claims must be submitted to ...

Страница 40: ...________________________________________________ Printed in Canada Waterford fireplace products are designed with reliability and simplicity in mind In addition our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door Waterford Irish Stoves is pleased to extend this Limited Lifetime Warranty to the original purchaser of a Waterford Product See the insid...

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