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7 SERIES 700A11 INSTALLATION MANUAL

CC2

Factory

Fault

ALG

ALM

ACC c

Status

Aurora

Base

Control

RV – K1

CC2

CC – K2

CC Hi – K3

Fan – K4

Alarm – K5

Acc – K6

ACC no

ACC nc

O/B

3A-Fuse

O/B

CCG

CC
FG

F
R

HP
HP

FP2
FP2
FP1

REV
REV

CFM

PWM

ECM PWM

Factory

Factory Fan Connection

(-)

(+)

RS 485

EH2

EH1

(+)

(-)

R
C

RS485

Exp

Factory

Com1

Com2

Config

SW1 Test

FP1 – 15

F/30

JW2 - Alarm

P11

SW2

P13

FP2 – 15

F/30

RV – B/O

ACC – Dip 1
ACC – Dip 2

CC – Dual/Single

L – Pulse/Continuous

Reheat/Normal

Factory Use

Field Connections

FP1

3
4
5
6

Off

N/A

RS485 NET

EH1

LED 1

LED 3

LED 2

LED 5

LED 4

SCT

SUC P

HWHW

MOT

RS485

ZONE

ABC

STEPPER

ANA

SPR

DIV

COM

P12

P10

(-)

(+)

(-)

(+)

(-)

(+)

HA2

HA1

SGI

LOOP

PWM

SLO

SLI

V+

P14

FLOW

EWT

CT2

CT1

Status

DISCH

P16

P17

P18

P15

(Aurora Expansion Board)

AXB

™

See Figure 1 for

DHW wiring.

SW1

Modbus Add. ID
Future Use

1
2
3
4
5

OFF

Future Use
Acc 2 – Dip 4
Acc 2 – Dip 5

KM7

KM4

KM5

KM6 KM1

KM2

KM9

ABC Control Board Layout

AXB Control Board Layout

EEV Board Layout

Variable Speed Drive

The Aurora Advanced VS Control System cont.

Содержание 700A11

Страница 1: ...n Water Piping Connections Hot Water Generator Connections Electrical Startup Procedures Troubleshooting Preventive Maintenance 7 Series 700A11 Installation Manual Geothermal Heat Pump R 410A Refrigerant 3 4 5 Ton Variable Speed 700A11 C US ...

Страница 2: ......

Страница 3: ...ings 15 Auxiliary Heat Electrical Data 15 Electrical Data 15 Blower Performance Data 16 Dimensional Data 17 Physical Data 21 The Aurora Advanced VS Control System 22 Operation Logic 31 Wiring Schematics 32 Unit Startup 36 Pressure Drop 38 Compressor and Thermistor Resistance 38 Refrigerant Circuit Guideline 39 Heat of Extraction Rejection 39 Operating Parameters 40 Reference Calculations and Legen...

Страница 4: ...ry Installed Pump Blower Options 1 Variable Speed ECM 2 High Static Variable Speed ECM 036 Only Future Option N None Control Option J AuroraTM Variable Speed Control K Aurora Variable Speed Control with Performance Monitoring Filter Option 0 2 inch MERV11 Filter 1 AlpinePure 411 Vertical Only Return Air Configuration L Left R Right Discharge Air Configuration T Top Vertical B Bottom Vertical R Rea...

Страница 5: ... loss of warranty Installation is not recommended in areas with excessive dirt and debris as this may be drawn into the VS drive causing overheating of the VS drive Location should have enough space for service personnel to perform maintenance or repair Provide sufficient room to make water electrical and duct connection s If the unit is located in a confined space such as a closet provisions must...

Страница 6: ...moval of condensate Use only the bolts provided in the kit to attach hanger brackets The use of longer bolts could damage internal parts Some residential applications require the installation of horizontal units on an attic floor In this case the unit should be set in a full size secondary drain pan on top of a vibration absorbing pad The secondary drain pan prevents possible condensate overflow o...

Страница 7: ...cted to existing ductwork check the duct system to ensure that it has the capacity to accommodate the air required for the unit application If the duct is too small as in the replacement of heating only systems larger ductwork should be installed All existing ductwork should be checked for leaks and repaired if necessary The duct system should be sized according to the table below to handle the de...

Страница 8: ...as with extremely hard water the owner should be informed that the heat exchanger may require occasional flushing Units with cupronickel heat exchangers are recommended for open loop applications due to the increased resistance to build up and corrosion along with reduced wear caused by acid cleaning Failure to adhere to the guidelines in the water quality table could result in the loss of warrant...

Страница 9: ...manual and Flush Cart manual Closed Loop Ground Source Systems Figure 8 Primary Secondary Hook up 7 Series to Electromechanical Units 7 Series to Envision Units 7 Series Unit 1 with AXB Board 7 Series Unit 1 with AXB Board 7 Series Unit 1 with AXB Board 7 Series to 5 or 7 Series Units C S With pump wired to Unit 2 With pump wired to Unit 1 With pump wired to Unit 1 With pump wired to Unit 2 Shut D...

Страница 10: ...ates The factory default is minimum 50 and maximum 100 flow levels See the 7 Series Variable Speed Pump Setup and Modulating Water Valve Setup instructions within the Unit Startup section which is located in the back of this manual See Recommended Minimum and Maximum Flow Rates table Always ensure that there is adequate flow for the heat pump A modulating water valve is preferred on variable speed...

Страница 11: ...allation In Preheat Tank In Venting Waste Valve or Vent Coupling 3 4 x 3 4 x 1 2 tee Cold Water In Hot Water Out P T Relief Valve P T Relief Valve HWG Water In HWG Water Out Drain Valve Drain Valve Storage Tank Electric Powered Water Heater Water Tank Preparation To install a unit with a hot water generator follow these installation guidelines 1 Turn off the power to the water heater 2 Attach a wa...

Страница 12: ...ning When the pump is first started turn the venting burping screw if equipped in the center of the pump two 2 turns open until water dribbles out then replace Allow the pump to run for at least five minutes to ensure that water has filled the circulator properly Be sure the switch for the hot water generator pump is ON 14 Allow the unit to heat water for 15 to 20 minutes to be sure operation is n...

Страница 13: ...control box Figure 13b Wire access control box closed Figure 13a Wire access control box open Electrical Connections Accessory Relay A set of dry contacts has been provided to control accessory devices such as water solenoid valves on open loop installations electronic air cleaners humidifiers etc This relay contact should be used only with 24 volt signals and not line voltage power The relay has ...

Страница 14: ...at in the event communication is lost between the thermostat and the ABC microprocessor C P7 P1 R W C 24VAC Common R 24VAC Hot B Communication W1 Optional ABC Controller Thermostat Connection A Communication TPCM32U04 Monochrome Thermostats C P7 R C 24VAC Common R 24VAC Hot DX Communication ABC Controller Thermostat Connection DX Communication TPCC32U01 Color Touchscreen Thermostat Figure 15 Therm...

Страница 15: ...30 EAL H 20 Single 69 3 80 96 7 110 100 110 100 110 100 100 L1 L2 34 7 40 53 3 60 60 60 60 60 60 60 L3 L4 34 7 40 43 3 50 45 50 45 50 40 50 All heaters rated single phase 60 cycle and include unit fan load All fuses type D time delay or HACR circuit breaker in USA 6 1 12 Model Rated Voltage Voltage Min Max Compressor Drive HWG Pump FLA Ext Loop FLA Blower Motor FLA Total Unit FLA Minimum Circuit A...

Страница 16: ...lect the item Selecting YES will enter ECM speed setup while selecting NO will return to the previous screen ECM Speed Setup These screens allow the technician to select the G low high and auxiliary heat blower speed for the ECM blower motor Change the highlighted item using the and buttons Press the button to select the speed After the auxiliary heat speed setting is selected the AID Tool will au...

Страница 17: ... 9 31 2 17 5 2 8 45 7 45 7 9 7 4 3 71 4 76 2 4 3 048 in 25 6 31 6 54 4 2 3 7 3 15 9 18 9 10 6 1 in Swivel 1 2 in Female 14 3 9 8 12 3 6 9 1 1 18 0 18 0 3 8 1 7 28 1 30 0 1 7 cm 65 0 80 3 138 2 5 8 18 5 40 4 48 0 26 9 36 3 24 9 31 2 17 5 2 8 45 7 45 7 9 7 4 3 71 4 76 2 4 3 060 in 25 6 31 6 58 4 2 3 7 3 15 9 18 9 10 6 1 in Swivel 1 2 in Female 14 3 9 8 12 3 6 9 1 1 18 0 18 0 3 8 1 7 28 1 34 0 1 7 cm...

Страница 18: ... ensate Low Voltage Ext Pump Power Supply L M N Supply Width O Supply Depth P Q R Return Depth S Return Height T 036 060 in 25 5 31 5 62 5 43 4 48 4 57 0 60 0 3 1 1 in Swivel 1 2 in Female 51 1 55 6 53 6 9 1 4 8 13 4 13 6 1 7 1 8 28 1 34 0 5 6 cm 64 8 80 0 158 8 110 2 122 9 144 8 152 4 7 9 129 8 141 2 136 1 23 1 12 2 34 0 34 5 4 3 4 6 71 4 86 4 14 2 Condensate is 3 4 in PVC female glue socket and ...

Страница 19: ... 4 48 0 26 9 36 3 24 9 31 2 33 8 34 5 100 1 23 1 20 6 4 3 71 4 76 2 4 3 048 in 25 6 31 6 54 4 2 3 7 3 15 9 18 9 10 6 1 in Swivel 1 2 in Female 14 3 9 8 12 3 13 3 13 6 39 4 9 1 8 1 1 7 28 1 30 0 1 7 cm 65 0 80 3 138 2 5 8 18 5 40 4 48 0 26 9 36 3 24 9 31 2 33 8 34 5 100 1 23 1 20 6 4 3 71 4 76 2 4 3 060 in 25 6 31 6 58 4 2 3 7 3 15 9 18 9 10 6 1 in Swivel 1 2 in Female 14 3 9 8 12 3 13 3 13 6 43 4 ...

Страница 20: ... 7 3 15 9 18 9 0 8 1 in Swivel 1 2 in Female 14 3 9 8 12 3 SEE CHART 13 6 13 2 SEE CHART 2 8 40 4 18 9 1 3 cm 65 0 195 6 54 1 5 8 18 5 40 4 48 0 2 0 36 3 24 9 31 2 34 5 33 5 7 1 102 6 48 0 3 3 048 in 25 6 77 0 21 3 2 3 7 3 15 9 18 9 0 8 1 in Swivel 1 2 in Female 14 3 9 8 12 3 SEE CHART 13 6 13 2 SEE CHART 2 8 40 4 18 9 1 3 cm 65 0 195 6 54 1 5 8 18 5 40 4 48 0 2 0 36 3 24 9 31 2 34 5 33 5 7 1 102 ...

Страница 21: ...ical Air Coil Dimensions H x W in mm 32 x 25 813 x 635 32 x 25 813 x 635 36 x 25 914 x 635 Air Coil Total Face Area ft2 m2 5 6 0 570 5 6 0 570 6 3 0 641 Air Coil Tube Size in mm 3 8 9 5 3 8 9 5 3 8 9 5 Air Coil Number of rows 3 3 4 Filter Standard 2 in 51 mm Pleated MERV 11 Throwaway in mm 32 x 30 813 x 762 32 x 30 813 x 762 36 x 30 914 x 762 Weight Operating lb kg 352 160 361 164 385 175 Weight P...

Страница 22: ...ures Description Aurora Advanced VS Advanced Microprocessor Features Smart Grid Home Automation Alarm Inputs and Accessory2 Relay HRV ERV Advanced Hot Water Generator Control Microprocessor and separate power relay for Hot Water Generator Pump with digital temperature monitoring and multiple HWG setpoint selection Advanced Speed Pump Control Microprocessor and separate power relay for loop pump an...

Страница 23: ... used to control the variable speed heat pump Aurora Advanced VS Control Features NOTE Refer to the Aurora Advanced VS Control Application and Troubleshooting Guide and the Instruction Guide Aurora Interface and Diagnostics AID Tool for additional information Control Features Software ABC VS Version 2 0 Variable Capacity Compressors Random start at power up Anti short cycle protection High and low...

Страница 24: ...nd 100 are the default settings respectively Loop Pump Linking This input and output are provided so that two units can be linked together with a common flow center When either unit has a call for loop outputs both unit s loop pump relays and variable speed pumps are energized The flow center then can simply be wired to either unit The output from one unit should be routed to the input of the othe...

Страница 25: ...for user interface These displays not only feature easy to use graphical interface but display alerts and faults in plain English SuperBoost Cooling Mode Occasionally there can be a requirement for a short term boost of cooling capacity during a large party etc The 7 Series allows the user to select SuperBoost mode on the thermostat which will allow the 7 Series VS to ramp up an extra 30 of coolin...

Страница 26: ...city NOTE SW2 6 is not applicable to the 7 Series SW2 7 Lockout and Alarm Outputs P2 selection of a continuous or pulsed output for both the LO and ALM Outputs On Continuous Off Pulsed NOTE SW2 7 is not applicable to the 7 Series SW2 8 Future Use Alarm Jumper Clip Selection From the factory ALM is connected to 24 VAC via JW2 By cutting JW2 ALM becomes a dry contact connected to ALG Variable Speed ...

Страница 27: ...th of the appropriate delay to be recognized as a fault This fault will be ignored for the initial 2 minutes of the compressor run time Freeze Detection Air Coil Air Coil Freeze Detection will use the FP2 input to protect against ice formation on the air coil The FP2 input will operate exactly like FP1 except that the set point is 30 degrees and is not field adjustable Over Under Voltage Shutdown ...

Страница 28: ...LS input has been cleared the anti short cycle timer and random start timer will be initiated Input must be tied to common to activate Aurora Advanced VS Control LED Displays These three LEDs display the status configuration and fault codes for the control These can also be read in plain English via the Aurora AID Tool See the LED tables for further explanation Aurora Interface and Diagnostics AID...

Страница 29: ... critically low Derated Code 43 Warning Derated E43 LoSucPres Warning Derated E43 LoSucPres Derate LoConPres 44 No Auto Condensing pressure is critically low Derated Code 44 Warning Derated E44 LoConPress Warning Derated E44 LoConPress Derate HiConPres 45 No Auto Condensing pressure is critically high Derated Code 45 Warning Derated E45 HiConPress Warning Derated E45 HiConPress Derate OutPwrLmt 46...

Страница 30: ... Normal Factory Use Field Connections Field Connections C LP FP1 F CC G Y1 1 2 3 4 5 6 7 8 Off On N A RS485 NET EH1 LED 1 LED 3 LED 2 LED 5 LED 4 SCT SUC P HW HW MOTOR RS485 P7 ZONE P9 ABC STEPPER ANA SPR DH DIV NO COM K6 NO COM K5 C R L1 L1 L2 L2 P12 P10 P5 P11 C R C R C R P4 P2 K1 K2 K3 HA2 HA1 SGI LOOP PWM VS SLO SLI P3 V C R TX RX 5 P14 LLT P1 LAT FLOW LWT EWT CT2 4 3 CT2 4 3 CT1 2 1 CT1 2 1 S...

Страница 31: ...es if the compressor has been operating lower than speed 6 the controls will increase the compressor to speed 6 for one minute for oil circulation ECM Blower Motor The variable speed controls will vary the ECM blower output to maintain optimum air flow at each of the 12 compressor speeds If dehumidification mode is selected during the cooling operation the airflow will be varied to allow for maxim...

Страница 32: ...4 Black VARIABLE SPEED PUMP LOW VOLTAGE PumpSlave Input Output Home Automation Smart Grid FutureUse DehumidificationOutput Accessory2Output AnalogOutput 0 10VDC NOTE 8 NOTE 9 208 230 60 1 Pump G Pump Ext Pump 1 2hpTotal Variable Speed Pump 208 230 60 1 VS Pump G Gray Gray White White T NOTE12 SCT P8 MOTOR P6 RS485 P7 ZONE P9 ABC STEPPER ANA ACC2 DH DIV NO COM K6 NO COM K5 C R L1 L1 L2 L2 P12 P10 P...

Страница 33: ... L2 and NO on AXB Board L2 Figure 1 Optional Internal Hot Water Generation Pump Wiring Schematic DHW Pump Blue Blue Cabinet HW Switch 3 2 1 Purple Notes 3 Usemanufacturer spart number 19P592 01 jumper bar assembly whensinglesourcepower isrequired 1 Switchblueandred wiresfor 208Voperation 2 Theblk whandgray whwiresareremovedwhenAuxHeat isinstalled 4 VariablespeedpumplowvoltageharnessprovidedwithVar...

Страница 34: ...oroid NOTE11 ToAuroraBoard RS485EXP C R ABCP6 ToAXBBoard ABC R C AXBP9 5VAC FerriteToroid NOTE10 CC2 EH1 Factory Fault ALG ALM LS ES ACC c Status AURORABASE CONTROL RV K1 CC2 CC K2 CCHi K3 Fan K4 Alarm K5 Acc K6 ACC no ACC nc O B C R LO G Y1 Y2 W DH 3A Fuse O B C R LO G Y1 Y2 W DH LO G HI CCG CC FG F R HP HP LP FP2 FP2 FP1 REV REV CFM PWM ECMPWM Factory FactoryFanConnection R R C C C C R RS 485 EH...

Страница 35: ...ation Error Flash Code 18 Alarm Hot Water Flash Code 15 Fault Variable Speed Pump Flash Code 16 Fault LED LED 1 Red Cont ESD Flash Code 6 Future Use Flash Code 7 Flash Code 3 Future Use Flash Code 4 Load Shed Flash Code 5 Reserved Flash Code 6 Condensate Overflow Lockout Flash Code 7 Over Under Voltage Shutdown Flash Code 8 Future Use Flash Code 9 Compressor Monitoring Flash Code 10 Fault FP1 and ...

Страница 36: ...nd communicating d Confirm EEV2 is added and communicating e Confirm IntelliZone2 is added and communicating if installed Set zoning system to OFF f Confirm communicating thermostat is added and communicating if IntelliZone2 is not installed Set thermostat mode to OFF NOTE The AOC and MOC are the two boards that comprise the VS drive 2 Aurora Setup Screen a ECM Setup for Heating Airflow select G l...

Страница 37: ...s and three temperature sensors heating liquid Unit Startup cont line suction temperature and existing cooling liquid line FP1 These sensors allow the measurement of discharge and suction pressures suction and liquid line temperatures as well as superheat and subcooling This information will only be displayed on the AID Tool Ensure the Refrigerant Monitoring has been setup by accessing the Sensor ...

Страница 38: ...t the water flow rate is correct by measuring the pressure drop through the heat exchanger using the P T plugs and comparing to unit performance data in catalog or view on the AID Tool if Performance Kit is installed 6 Check the temperature of both the supply and discharge water see the Unit Operating Parameters tables 7 Check for an air temperature drop of 15 F to 25 F across the air coil cooling...

Страница 39: ...ating High High High High Normal Low High Low Low Air Flow Cooling Low Low Low Low Normal High High Low Low Water Flow Heating Low Normal Low Normal Low Low High Low High Low Water Flow Cooling High High High High Low Low High High Air Flow Heating Low Low Low Low High Low Low High Air Flow Cooling Low High Normal High Low Low Normal High Water Flow Heating Normal Low Normal High Normal Normal Low...

Страница 40: ...00 10 14 4 9 8 13 19 25 70 10 5 142 147 260 270 10 14 6 11 8 13 18 24 90 10 5 143 148 343 348 10 14 8 13 7 12 17 23 110 10 5 145 150 440 450 10 14 10 15 7 12 17 23 Model 048 Comp Speed 12 1800 cfm Entering Water Temp F Water Flow Heating No Hot Water Generation Suction Pressure psig Discharge Pressure psig Superheat Subcooling Water Temp Drop F Air Temp Rise F DB 30 13 5 75 80 321 331 6 10 20 25 4...

Страница 41: ...te EWT entering water temperature Fahrenheit gpm water flow in gallons minute WPD water pressure drop psi and feet of water EAT entering air temperature Fahrenheit dry bulb wet bulb HC air heating capacity MBtu h TC total cooling capacity MBtu h SC sensible cooling capacity MBtu h kW total power unit input kilowatts HR total heat of rejection MBtu h HE total heat of extraction MBtu h HWC hot water...

Страница 42: ...eaving Air Thermistor Wire Bundle In Blower Compartment Ambient Air Thermistor Wire Bundle In Compressor Compartment Coax Flow Meter Water OUT Water IN Flow Sensor Entering Water Thermistor Sensor Wire Wrapped 4 Times Around Water Line Entering Water Thermistor Sensor Wire Wrapped 4 Times Around Water Line Leaving Water Thermistor Sensor Wire Wrapped 4 Times Around Water Line Water Line View of Co...

Страница 43: ... pressure sensors are suspect Line Voltage Loop Open Unit Amp Draw Closed COAX SOURCE HEA7 1 ANALYSIS F AIR COIL F COMPRESSOR DISCHARGE SUCTION Subcooling Superheat REVERSING VALVE PSI F SAT F PSI SAT F F F LIQUID LINE Line Voltage Loop Open Unit Amp Draw Closed F F F High Speed Low Speed Hot Water Generator F F F F High Speed Low Speed F PSI F F PSI F F F F ELECTRONIC EXPANSION VALVE Dealer Phone...

Страница 44: ...PECTED USE HEATING SPEED 12 AND COOLING SPEED 9 FOR STEPS 6 9 6 Watts ENERGY MONITOR HEATING SPEED 12 COOLING SPEED 9 Volts m Volts m Volts Total Amps Comp Blower 3 n Amps n Amps Watts m x n x 0 85 o Watts o Watts 7 Capacity HEATING SPEED 12 COOLING SPEED 9 Cooling Capacity l o x 3 413 p Btu h p Btu h Heating Capacity l o x 3 413 8 Efficiency HEATING SPEED 12 COOLING SPEED 9 Cooling EER p o q Btu ...

Страница 45: ...replacement parts required CAUTION Fin edges are sharp Preventive Maintenance Replacement Procedures Other Maintenance Filters Air filters and variable speed drive filter must be clean to obtain maximum performance They should be inspected monthly under normal operating conditions and be replaced when necessary Units should never be operated without a filter The VS drive filter is located on the l...

Страница 46: ...LPT SK7SLPT Switch High Pressure SKHPE600 SKHPE600 SKHPE600 Switch Low Pressure SKLPE40 SKLPE40 SKLPE40 Misc VS Drive Fan Filter 59P512 01 59P512 01 59P512 01 Part numbers subject to change 1 8 13 Parts List Horizontal 036 048 060 Compressor Compressor 208 230 60 1 34P647 01 34P648 01 34P649 01 Sound Jacket 92P504A05 92P504A05 92P504A05 Power Harness 11P853 01 11P853 01 11P853 01 ECM Motor Blower ...

Страница 47: ... DS 10 Updated Open Loop Water Valve Information 26 Jun 2013 DS 22 29 Updated Aurora Controls Information 26 Jun 2013 DS 32 35 Updated Wiring Diagram 26 Jun 2013 DS 40 Updated Operating Parameters Table Model 036 26 Jun 2013 DS 46 Updated Service Parts List 26 Jun 2013 DS 47 Added Revision Guide 26 Jun 2013 DS Revision Guide ...

Страница 48: ...Inc 9000 Conservation Way Fort Wayne IN 46809 9794 WaterFurnace has a policy of continual product research and development and reserves the right to change design and speciﬁcations without notice IM2700AN 06 13 Product 7 Series 700A11 Type Geothermal Heat Pump Size 3 5 Ton Variable Speed Document Installation Manual C US ISO 17025 Accredited ...

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