background image

30119-02      Rev. 2.6/07-09

3

MAIN LINE METER

INSTALLATION

I. UNCRATING.   

When uncrating the meter, any damage due 

to rough or improper handling should be reported to the 

transportation firm and McCrometer.  If for any reason it 

is determined that the unit or parts of the unit should be 

returned to the factory, please contact McCrometer for 

clearance prior to shipment.  Each unit must be properly 

crated to prevent any further damage.  The factory assumes 

no responsibility for equipment damage in return shipment 

due to improper packaging.  The shipping crate contains the 

following items:

   Main Line Meter Assembly with

  

Standard 

Totalizer 

............................................................1

    Mounting Equipment as required ......................................-  

    Operation and Instruction Manual ....................................1

  

Tool 

T-2402X-1 

...............................................................1

II. INSTALLATION 

of McCrometer Main Line Meters varies 

depending upon the type and model of meter selected for 

each application.  The meter must have a full flow of liquid 

for proper accuracy. The meter installations fall into three 

basic categories:

 

1. FLANGED TUBE METERS 

can be installed exactly as you 

would install any short length of flanged pipe.  Flanged ends 

are standard pattern and drilling for any meter size.

  2. PLAIN END TUBE METERS 

can be installed similar to 

replacing a short length of plain end pipe in the line by 

either welding, or by using one of a variety of pipe couplings 

available.  NOTE:  Meter head assembly (#13) should be 

removed before welding.  (See step IV.)

 

3. WELDING SADDLE METERS 

can be installed on an exist-

ing pipeline by cutting a hole of proper size and welding a 

meter saddle (furnished with the meter) to the pipe.  The 

installation steps outlined below should be followed carefully 

to achieve proper mounting of the meter:

 

A. ALIGN 

the cutout template in the desired position for the 

meter on the pipe.  Make certain that the center line of the 

pipe and the center line marked on the template are parallel 

with each other.  Some people prefer to use the saddle as 

the template.

 

B. SCRIBE 

the pipe along the line specified for your meter size 

cutout.

 C. CUT OUT 

the section of pipe within the scribed line and 

remove all burrs, slag, and rough edges from the inside and 

outside of the cutout section.

 D. STRAIGHTENING VANES 

are recommended when there 

is less than ten pipe diameters of straight pipe (no fittings 

or obstructions) directly upstream from the meter location.  

Straightening vanes are available from the factory and when 

required should be installed in the following manner, prior 

to welding the saddle to the pipe:

 a.) HOLD 

the vanes on the outside of the pipe ten 

MAIN LINE METER

INDEX

 I. 

UNCRATING

 II. INSTALLATION

  

 

1. 

Flanged Tube Meters

 

 

 2. 

Plain End Tube Meters

  

 

3.

  Welding Saddle Meters

 

     

A. 

Align

 

     

B. 

Scribe

 

     

C.

 Cut Out

 

     

D.

 Straightening Vanes

 

       

a.)

  Hold

 

       

b.)

  Mark

 

       

c.)

  Insert

 

     

E. 

Welding Saddle

 

     

F.

 Meter Assembly

 

III.  METER SERVICE SCHEDULE

 

IV.  METER HEAD ASSEMBLY

 V. WORKING 

AREA

 VI. TOTALIZER 

ASSEMBLY

  

 

1.

  Bonnet Mounting Screws

 

   

2. 

Totalizer

  

 

3. 

Totalizer Change Gears

 

   

4.

  Totalizer Drive Magnet

 VII. GEARBOX

  VIII.  VERTICAL SHAFT ASSEMBLY

  IX.  MITER GEAR FRAME ASSEMBLY

 

   

1. 

Driven Miter Gear Assembly

 

   

2. 

Drive Miter Gear Assembly

 

   

3. 

Components

 X. PROPELLER 

ASSEMBLY

  

 

1. 

Propeller Removal

 

   

2. 

Reverse Thrust Bearing Cartridge

 

   

3. 

Water Lubrication

 

   

4. 

Ceramic Bearing Cartridge

 

   

5. 

Spindle Ceramic Sleeve

 

   

6. 

Separator/Support Spindle Assembly

 

   

7. 

Propeller Installation

 

   

8. 

Thrust Bearing Cartridge Assembly

 

   

9. 

Propeller Bearing

 

 

 

XI. INSPECTION

 XII. REASSEMBLY

  

 

1. 

Miter Gear Frame Assembly

 

   

2. 

Gearbox

 

   

3. 

Vertical Shaft Assembly

 

   

4. 

Totalizer Drive Magnet Assembly

 

   

5. 

Totalizer Base Cup

 

   

6. 

Bonnet Assembly

 

   

7. 

Propeller Assembly

 

   

8. 

Meter Head Gasket

Содержание Propeller meter ML03

Страница 1: ...METERS MODELS ML03 ML07 ML11 ML15 ML19 ML21 ML23 MLT1 OPERATION AND MAINTENANCE MANUAL PARTS LIST FEATURING STANDARD TOTALIZER ASSEMBLY CERAMIC BEARING CARTRIDGE PROPELLER ONE PIECE SEPARATOR SPINDLE...

Страница 2: ...s of trade or otherwise expressed or implied including but not limited to any implied warranties of fitness for any particular purpose or of merchantability under the uniform commer cial code It is ag...

Страница 3: ...A ALIGN the cutout template in the desired position for the meter on the pipe Make certain that the center line of the pipe and the center line marked on the template are parallel with each other Some...

Страница 4: ...up at the same time to allow the propeller 40 to clear the inside of the meter saddle and be lifted free Inspect the meter head gasket 52 for any sign of damage and replace if necessary Replace the me...

Страница 5: ...o be clogged with dirt or sediment making it difficult to locate the set screw 47 or to allow the allen wrench to fit into the set screw socket then the bearing area should be flushed out with water I...

Страница 6: ...ipment Each meter must be properly packaged to prevent damage to the meter in shipment 1 MITER GEAR FRAME ASSEMBLY 21 can be replaced in the back of the gearbox 17 with a firm push gently rotating the...

Страница 7: ...30119 02 Rev 2 6 07 09 7 NOTES...

Страница 8: ...R FRAME 33 4 1 1103 8 7 SCREW MITER GEAR FRAME MOUNTING ea 34 1 4 2455 2 SEPARATOR SUPPORT SPINDLE ASSEMBLY 35 1 2 2455 2 SEPARATOR SUPPORT SPINDLE 36 1 1 1508 20 CERAMIC SLEEVE FOR SUPPORT SPINDLE 37...

Страница 9: ...07 09 9 24 54 MAIN LINE METERS MODELS ML03 ML07 ML11 ML15 ML19 ML21 ML23 MLT1 STANDARD TOTALIZER ASSEMBLY CERAMIC BEARING CARTRIDGE PROPELLER ONE PIECE SEPARATOR SPINDLE AND THREADED REVERSE THRUST B...

Страница 10: ...SHAFT IS VERTICAL SHAFT TURNING NOW YES PROBLEM IS IN TOTALIZER IND TOT OR TRANSMITTER OR THIER CONNECTION TO VERTICAL SHAFT REPAIR PER MFG INSTRUCTIONS OR RETURN TO FACTORY FOR REPAIR YES NO REMOVE D...

Страница 11: ...2 6 07 09 11 SPECIFICATIONS INDEX A B RATIO CHANGE GEARS METER SIZE MODEL NO REGISTRATION INDICATOR DIAL GEARING REPAIR RECORD SERIAL NUMBER PURCHASE DATE ODOMETER READING NOTES DATE REPAIR METER LOCA...

Страница 12: ...ATER MUST BE TURNED OFF AND PRESSURE MUST BE RE LIEVED FROM THE LINE SERIOUS INJURY CAN RESULT FROM REMOVING A METER HEAD UNDER PRESSURE METER SHOULD NOT BE TURNED UPSIDE DOWN AS OIL WILL DRAIN OUT OF...

Отзывы: