WÄRTSILÄ JOVYCUBE 160 Скачать руководство пользователя страница 7

 

 

WÄRTSILÄ JOVYCUBE 160 

BAX 5157 

 - 7 -

 

2  Description of the system 

Ensuring a reliable power supply is one of many major issues when using electronic data processing 
and process control systems. The main causes of many interruptions to power supply are: 
 

  Spikes produced by switching devices on the mains distribution 
  High frequency superposition caused by welding machines, fluorescent lights, photocopiers and 

more 

  Voltage  variations  due  to  fast  load  variations  in  big  inductive  consumers  (lifts,  transformers, 

machinery, etc.) 

  Voltage failures due to disturbances in the mains supply 
  Frequency variations caused by the use of separate power supply units 

 
The range of disturbances extends from data corruption to memory leaks and from hardware failure to 
production  stoppages.  Therefore,  the  quality  of  the  power  supply  is  key  to  the  reliability  of  electronic 
data  processing  equipment.  The  perfect  solution  for  a  secure,  uninterrupted  power  supply  for  critical 
consumers is thus the UPS (

U

ninterruptible 

P

ower 

S

upply). The UPS: 

 

  Generates a constant supply voltage and frequency 
  Reduces mains disturbances and feedback 
  Guarantees  an  uninterruptible  power  supply  to  connected  consumers  for  a  specified  period 

during a mains failure 

 
In  comparison  with  conventional  power  sources  such  as  the  mains  power  supply  or  generators*,  the 
cutting  edge  technology  featured  in  UPS  systems  in  the 

JOVYCUBE

  series  brings  the  following 

outstanding advantages: 
 

  Minimum mains feedback caused by active IGBT rectifiers 
  Extended communication interfaces 

 

Serial port (USB) to read out the alarm history and for software updates  

 

SNMP adapter for remote monitoring, data exchange via a LAN connection  

 

MODBUS  adapter  for  remote  monitoring,  data  transfer  using  MODBUS  protocol  via 
RS485 interface 

 

Enhanced capacity and redundancy based on installation of additional modules  

 

Relay card with alarm messages for industrial remote monitoring via floating contacts  

 

NOTE: 

Operation of a UPS or other electronic consumers using a generator assumes that before 
installing the complete system the planner has established whether the generator can be 
used in conjunction with power electronics. 
Some generators are designed such that operation with power electronics consumers is 
not possible due to the additional loading with harmonics, power factor and commutation 
notches.  In  some  cases  faults  may  occur  such  as  voltage  unbalance,  a  tendency  to 
oscillate  and  the  shutting  down  of  the  generator.  It  may  help  to  ask  the  generator 
manufacturer  about  this  and,  if  necessary  change  the  regulator  on  the  generator  or 
incorporate damper windings in the generator from the outset. 

 

 

i

Содержание JOVYCUBE 160

Страница 1: ...Operating manual W RTSIL JOVYCUBE 160 BAX 5157_en...

Страница 2: ...2 BAX 5157 W RTSIL JOVYCUBE 160 Index Date Name Revision 0 09 03 2016 J Schulte First edition 1 2 3 4 5 6 7 8 9 10...

Страница 3: ...al connections cross sections fuses 13 3 2 1 Fuses and cross sections for cable connections to the UPS 14 3 2 2 Connections to the UPS 14 3 2 3 Mounting and connecting the battery 14 4 Operation 15 4...

Страница 4: ...1 1 Removal 33 6 1 2 Erase missing module from the controller 33 6 1 3 Installation 33 6 1 4 Replacing a fan resetting the interval 33 6 2 Maintenance 34 6 2 1 Visual inspection 34 6 2 2 Function test...

Страница 5: ...manual reflects the technical status of the UPS at the time of printing Its contents are not part of any contract but are for information purposes only W rtsil JOVYATLAS EUROATLAS GmbH reserves the r...

Страница 6: ...scribed work and they must use the proper intact tools equipment test equipment and materials Important instructions are indicated by the terms CAUTION ATTENTION and NOTE and by indented text passages...

Страница 7: ...lure In comparison with conventional power sources such as the mains power supply or generators the cutting edge technology featured in UPS systems in the JOVYCUBE series brings the following outstand...

Страница 8: ...ply ICB Input Circuit Breaker MBCB Manual Bypass Circuit Breaker BCB Battery Circuit Breaker OCB Output Circuit Breaker Output Output for the connection of consumers 2 1 1 UPS module One UPS module on...

Страница 9: ...ed in parallel to the 20 kVA UPS modules The module s dimensions correspond to those of a UPS module The SBP can therefore be retrofitted into an existing system without difficulties provided there is...

Страница 10: ...The inverters supply the load at the output with the necessary energy 2 3 Online operation load supplied via the inverter 2 2 2 Module error The mains feeds the rectifiers The rectifiers provide the...

Страница 11: ...ly and the load is no longer supplied with power Note In case of failure of one phase at the input the load is proportionately supplied of the two remaining phases and from the battery until it is dis...

Страница 12: ...ad via the UPS modules inverters 2 7 Bypass Mode Load supplied via the smart bypass Online mode VFI The mains feeds the rectifiers The rectifiers provide the DC voltage for the inverter and charge the...

Страница 13: ...wing recommendations are only an indication as the UPS manufacturer is not responsible for the electrical installation In all cases we recommend installing and connecting the input and output in confo...

Страница 14: ...r dimensioning to VDE 0100 Part 540 400V alternating voltage 160 kVA W RTSIL JOVYCUBE Cross section mm phases N PE Recommended fusing A Rectifier input 4 x 95 1 x 50 3 x 250 UPS output 4 x 95 1 x 50 B...

Страница 15: ...equired The IP address is set in the factory to 192 168 0 2 and can be changed in its sole discretion The password for the basic access is set from the factory to pass123 and can be changed at your di...

Страница 16: ...the cabinet instead of a 20 kVA module Door installation The display is installed in the door Note that in this case the protection class is lower IP20 4 3 Controller T4S The T4S is the central contr...

Страница 17: ...is no longer possible This has the consequence that a service technician from W RTSIL JOVYATLAS needs to update the software Expert mode is reserved exclusively for W RTSIL JOVYATLAS NOTE The values...

Страница 18: ...Last Discharge The manually battery test and or boost can be start here The following points must be true to start the test boost Logged in as expert Test Boost is enabled and configured in the param...

Страница 19: ...rectified A red LED indicates a major fault Clicking Events will then show you the current fault A module highlighted grey has been removed or is not detected by the bus system 4 5 3 1 1 Module infor...

Страница 20: ...power kW Apparent power kVA Plus utilisation per phase see diagram 4 6 Toolbar The following sections outline and explain the toolbar subgroups The toolbar gives you access to any information and para...

Страница 21: ...4 6 2 Connections This is where you can view the assignment of the digital inputs and relay contacts 4 6 3 Files 4 6 3 1 Transfer Event History Export read fault memory as a text file filename extens...

Страница 22: ...7 W RTSIL JOVYCUBE 160 4 6 3 2 Update For upgrading T4S firmware Import allows you to upload the new firmware 4 6 3 3 Language Selection of menu language Three languages can be stored updated changed...

Страница 23: ...USP location logout time Passwords Password change Network Parameterisation of Ethernet connection Temperature sensors Configuration of temperature compensation battery Alarms Enable Disable Alarms 4...

Страница 24: ...otal number of modules Number of redundant modules Number of battery circuits AC In A Input voltage configuration DC Group DC group configuration AC Out Output voltage configuration Other Configuratio...

Страница 25: ...the expert level Attention The activation of the battery test is only allowed by trained personnel Note The battery test is only one time per week possible 4 6 4 5 2 Boost floating Boost Boost mode E...

Страница 26: ...y Boost mode start by voltage current and period and stop by current are Disabled To be able to activate the Boost you have to go to the expert level Attention The activation of the battery test is on...

Страница 27: ...tatus of input voltage Green OK Orange Input voltage being checked Red Error 4 Status of output voltage Green OK Orange Output voltage being synchronised Red Error 5 Status of battery Green OK Orange...

Страница 28: ...e VFI mode ECO mode currently not operational 6 Status indicator for static bypass Alarm Green OK Amber Communications fault Red Fault see fault memory Overload Red Module overload Shutdown as per tec...

Страница 29: ...voltages have been checked and are OK LED 3 IN and 5 BAT lit green 6 Only LED 4 OUT is still flashing between orange and green This means that the inverter is already running but the output has not y...

Страница 30: ...he MBCB is closed No Action UPS status 1 Close ICB The operational modules switch 2 begin the start up procedure 2 The modules begin the start up procedure The four LEDs flash orange 3 Communication h...

Страница 31: ...dules are shut down All LEDs go out 6 The display optional goes blank the UPS has been disconnected 5 8 Start up of an additional 20kVA CUBE module If the system has free slots for 20kVA CUBE modules...

Страница 32: ...Remove the module quickly so as to avoid damaging the contacts 5 Delete the SBP module in the menu See chapter Deleting a missing module from the program 6 Slot in the new SBP module Slot the module i...

Страница 33: ...e old module in the controlling of the system 6 1 2 Erase missing module from the controller NOTE Erasing of modules can only be done by trained people and only in expert mode of the T4S 1 Go to modul...

Страница 34: ...ages Correct start up of all modules Check output and battery voltages 6 2 3 Battery inspection If the UPS is out of operation for a prolonged period maintenance free batteries must be recharged at th...

Страница 35: ...r device number 6 3 1 Spare parts list optional Spare parts list W RTSIL JOVYCUBE 160kVA Code Description Number installed Type Value 35 5460 20 kVA UPS module 1 8 3 3 35 5469 PCB 138_004X BUS BOARD 8...

Страница 36: ...properly inserted Check bus A connection Check bus A present connection Replace module Bus B failure Failure on bus B communication on bus B fail Contact W rtsila JOVYATLAS EUROATLAS GmbH crew Bus B n...

Страница 37: ...e the module Hardware problem Replace inverter Driver Out Fault Failure inside the module Hardware problem Replace inverter Driver Out Fault Failure inside the module Replace the module Driver Out Not...

Страница 38: ...the cabinet Replace defective module Out fuse Open Output fuse of the module is open The output current of the module is zero while other modules in detects some load Reset the module and try again If...

Страница 39: ...connect Battery or check live value switch off front switch is in off position Switch on the switch at the front of the module Sync Bus A failure Failure in the synchronization of bus A communication...

Страница 40: ...s is an abnormal conditions which occurs when the module has a failure Reset the module and try again If the problems still happens replace the module VoutMPi2Err Error in the self test during the sta...

Страница 41: ...set point Battery discharge Check battery NO CHARGER No battery charger configured on the battery The battery cannot be kept charged Missing module Wrong configuration Check configuration Make charger...

Страница 42: ...ltage tolerance 198 264VAC 100 load no power reduction 150 264VAC 70 load 30 power reduction 3x343 198VAC N to 3x457VAC N for 100 load 3x260 150VAC N to 3x457VAC N for 70 load Frequency 47 63Hz Power...

Страница 43: ...stable Ambient temperature 0 25 C 8 6 Touchscreen Rack mounting Type 7 LCD resistive touchscreen Resolution 800 x 480 pixels Input voltage 1 x 12VDC supplied from T4S Terminals 1 x USB 1 x Ethernet 3...

Страница 44: ...Relative humidity Max 95 non condensing Standards Safety EN62040 1 1 EN60950 1 EMC EN62040 2 EN61000 3 3 EN61000 6 2 EN61000 6 4 Power class EN62040 3 9 Appendix Description Drawing no page Cover she...

Страница 45: ...Checked Ursprung Origin Name Name Datum Date 09 03 2016 A B C U86 109 00_DB Allgemeintoleranzen General tolerances DIN ISO 2768 m F26_JOVY_A3_DE_EN Beschreibung Description Auftrags Nr Order no Zeichn...

Страница 46: ...3x380 220VAC N nominal 3x400 230VAC N nominal 3x415 240VAC N 50 60Hz max 60kVA kW X3 Einspeisung Input Externe Batterie external battery X1 Einspeisung Input 3x343 198VAC N to 3x457VAC N f r 100 load...

Страница 47: ...CTION DEGREE WEIGHT MODULES INCL RITTAL BASED ON TS 8 RAL 7035 IP 20 approx 380Kg ON OFF 1 2 3 IN OUT BATT COM ON OFF 1 2 3 IN OUT BATT COM ON OFF 1 2 3 IN OUT BATT COM ON OFF 1 2 3 IN OUT BATT COM ON...

Страница 48: ...AC N to 3 457VAC N f r 100 load 3 260 150VAC N to 3 457VAC N f r 70 load Ausgang Output 3 380 220V 3 400 230V 3 415 240V 50 60Hz von of Kunde Client Name Name Gepr ft Checked Ursprung Origin Name Name...

Страница 49: ...t nominal 3x380 220VAC N nominal 3x400 230VAC N nominal 3x415 240VAC N 50 60Hz max 160kVA kW X3 Einspeisung Input Externe Batterie external battery X8 Programmier Schnittstelle Programming interface S...

Страница 50: ...lient Name Name Gepr ft Checked Ursprung Origin Name Name Datum Date 09 03 2016 A B C U86 109 00_SP Allgemeintoleranzen General tolerances DIN ISO 2768 m 250 A 250 A 1 2 232 A X0 ERDUNGSSCHIENE EARTHI...

Страница 51: ...ired ON OFF 1 10 A2 UPS Modul 20KVA Batt B N CN1 B ACin L1 L2 L3 AC_out L1 L2 L3 PE ON OFF 1 10 A3 UPS Modul 20KVA Batt B N CN1 B ACin L1 L2 L3 AC_out L1 L2 L3 PE 1 10 1 10 1 8 A1 1 PCB138_004 X2 X1 U...

Страница 52: ...uit proofed wired Die Anzahl der Module variiert von 1 8 The number of modules vary from 1 8 ON OFF 1 10 A5 UPS Modul 20KVA Batt B N CN1 B ACin L1 L2 L3 AC_out L1 L2 L3 PE ON OFF 1 10 A6 UPS Modul 20K...

Страница 53: ...discharge 16 18 System ausgelastet System saturated 19 21 Redundanz verloren Redundancy lost 22 24 Modul Fehler Module failure 01 03 Hauptalarm Major alarm 04 06 Voralarm Minor alarm 07 09 AC Input Fe...

Страница 54: ...toring Ub Ub 2 Ub 01 02 03 A56 P0037401 Battery symmetry monitoring Ub Ub 2 Ub 01 02 03 Symmetrie berwachung Symmetry monitoring 1 2 Symmetrie berwachung Strang 1 Symmetry monitoring String 1 A57 P003...

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