WINCH MANUAL
MAINTENANCE
9
s. Secure the vehicle. Be sure to set the brakes and place the vehicle in
park.
t. Release the tension on the wire rope. The winch is NOT designed
as securing device and should NEVER hold a load or secure whilst in
transport, winch cable MUST be released when equipment or vehicle is
secure. Not doing so will possibly damage the brake and winch and void
any warranty.
u. Disconnect the wire rope from the anchor and NEVER leave connected.
v. Rewind the wire rope. Make sure that any wire already on the drum has
spooled tightly and neatly. If not, draw out the wire and re-spool from the
point where the rope is tight.
w. Keep your hands clear of the winch drum and fairlead as the wire rope is
being drawn in.
x. Secure the hook and hook strap.
y. Disconnect the remote control lead and store in a clean, dry place.
z. Clean and inspect connections and mounting hardware for next
winching operation.
MAINTENANCE
1. Periodically check the tightness of mounting bolts and electrical
connections. Remove all dirt or corrosion and always keep clean.
2. Do not attempt to disassemble the gear box. Repairs should be
done by the manufacturer or an authorized repair center.
3. The gear box has been lubricated using a high temperature lithium
grease and is sealed at the factory. No internal lubrication is
required.
REPLACING THE WIRE ROPE
If the wire rope has become worn or is beginning to show signs of fraying,
it must be replaced before being used again.
1. Turn the clutch to the “CLUTCH OUT” position.
2. Extend cable to its full length. Note how the existing cable is
connected to the drum.
3. Remove old cable assembly and attach new one as the old cable
connected to the drum. Insert the end of the new rope and secure
the screw M8x10.
4. Ensure that the new cable wraps in the same rotation direction as
the old one. The cable should exit the drum from the bottom, under
the drum. (Underwind).
5. Turn the clutch to the “CLUTCH IN” position.
6. Winch cable onto drum, first five wraps being careful not to allow
kinking, then winch cable must be wound onto the drum under a load
of at least 10% rated line pull.
WARNING
Only replace the wire rope with the identical replacement part
recommended by the manufacturer. Steel or synthetic ropes are NOT
covered by any warranty offer and are sole responsibility of the owner
or user to maintain and replace if necessary.
