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t. Release the tension on the wire rope.  The winch is not meant to hold the vehicle for

long periods of time. 

u. Disconnect the wire rope from the anchor.

v. Rewind the  wire rope.  Make sure that  any  wire  already  on the drum has spooled

tightly and neatly.  If not, draw out the wire and re-spool from the point where the rope 

is tight. 

w. Keep  your  hands  clear  of  the  winch  drum  and  fairlead  as  the  wire  rope  is  being

drawn in.

x. Secure the hook and hook strap.

y. Disconnect the remote control and store in a clean, dry place.

z. Clean and inspect connections and mounting hardware for next winching operation.

MAINTENANCE 

1.

Periodically  check  the  tightness  of  mounting  bolts  and  electrical  connections.

Remove all dirt or corrosion and always keep clean.

2.

Do  not  attempt  to  disassemble  the  gear  box.    Repairs  should  be  done  by  the

manufacturer or an authorized repair center.

3.

The gear box has been lubricated using a high temperature lithium grease and is

sealed at the factory.  No internal lubrication is required.

REPLACING THE WIRE ROPE 

1.

If  the  wire  rope  has  become  worn  or  is  beginning  to  show  signs  of  strands

 

breaking,  it must  be  replaced  before being  used  again.   To do this,  remove  the

 

defective  rope  by  free  spooling.   Remove  the  screw  M6x10  (Part#  950008)  on

 

the drum and release the rope.

2.

Insert the end of the new rope and secure the screw M6 x 10 tightly.

3.

Engage the clutch and re-spool the new rope on the drum keeping tension on the

 

rope as it spools.  Ensure that the rope is respooling in the under wind position. 

WARNING  -  Only  replace  the  wire  rope  with  the  identical  replacement 

part recommended by the manufacturer. 

Содержание S9500HS

Страница 1: ...ELECTRICAL WINCH S9500HS Assembly Operating Instructions...

Страница 2: ...afely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the no...

Страница 3: ...t the clevis hook pin 4 Roller Fairlead When using the winch at an angle the roller fairlead acts to guide the wire rope onto the drum and minimizes damage to the wire rope from abrasion on the winch...

Страница 4: ...ds etc The mounting channel also has holes to accept your roller fairlead 12 Snatch Block If Your winch were supplied with a snatch block that used properly can double the pulling power of winch or ch...

Страница 5: ...enough clearance for the winch to be placed in the channel without obstruction 3 Assemble the winch to the Mounting Channel Part 951000 by first pulling and releasing the clutch knob to Off position...

Страница 6: ...l is necessary for pulling and holding the rated load The cable clamp is not designed to hold the load without 5 wraps of cable around the barrel WARNING Keep yourself and others a safe distance to th...

Страница 7: ...and drum while the winch is under power Do not use as a hoist Do not use for overhead lifting Failure to heed these warnings may result in personal injury and or property damage WARNING Use gloves to...

Страница 8: ...e with the engine off the battery may be drained and too weak to restart the engine Get to know your winch before you actually need to use it We recommend that you set up a few test runs to familiariz...

Страница 9: ...the winch Fig 3 2 Short pulls from an angle can be used to straighten the vehicle Long pulls should be done with the wire rope at a 90 angle to the winch vehicle When pulling a heavy load place a blan...

Страница 10: ...Drape a blanket or jacket over the wire rope approximately 5 to 6 feet from the hook Open the hood for added protection n Clear the area Make sure all spectators all well back and that no one is direc...

Страница 11: ...or corrosion and always keep clean 2 Do not attempt to disassemble the gear box Repairs should be done by the manufacturer or an authorized repair center 3 The gear box has been lubricated using a hi...

Страница 12: ...ort bursts without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists a qualified technician needs to check and rep...

Страница 13: ...WING 9500lbs prototype 2 40 1 6 5 39 4 10 11 12 3 6 4 7 5 8 9 38 13 OUT IN 34 33 11 12 35 36 37 3 42 18 4 16 15 8 14 3 17 5 6 6 4 39 5 3 40 29 28 23 20 19 22 21 24 25 27 26 O p t io n a l 41 O p t io...

Страница 14: ...Assembly Intermediate 21 950016 1 Trust Washer 22 950600 1 Gear Carrier Assembly Output 23 950017 1 Gear Input Sun 24 950018 1 Trust Washer 25 950019 1 Gear Housing 26 950020 1 Clutch Screw 27 950021...

Страница 15: ...lbs 32kgs S TYPE DUTY CYCLE Line speed and motor current First layer Line pull Line speed ft min m min Motor current Amps Max lbs kN 12V DC 24V DC 12V DC 24V DC 0 50 2 15 3 53 15 16 2 80 45 4000 17 78...

Страница 16: ...sembly and operating instructions before use Failure to comply with these instructions or any improper use of the equipment will terminate the warranty Please ensure you record the information below D...

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