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CAUTION

 - Never release the free-spool clutch when there is a load on 

the winch. 

CAUTION

 - Use hand saver hook when handling the hook for spooling 

or un-spooling the wire rope. 

GENERAL TIPS FOR SAFE OPERATION 

·

 

The 

S12000

  and  its  all  derivative  types  are  rated  at 

12000

  lbs 

capacity when spooling the first rope layer on the drum.  Overloads 
can  damage  the  winch/motor/  or  wire  rope.    For  loads  over 

10000

 

lbs.  we  recommend  the  use  of  the  pulley  block/snatch  block  to 
double  the  wire  rope  line.    The  will  aid  in  two  ways:  a)  reduce  the 
number  or  rope  layers on the  drum,  as  well  as,  b) reduce  the  load 
on the wire rope by as much as 50%.  When doubling the line back 
to the vehicle, attach to the frame or other load bearing part. 

·

 

The  vehicle  engine  should  be  kept  running  during  operation  of  the 
winch  to minimize battery  drain  and maximize  power  and  speed  of 
the  winch.    If  the  winch  is  used  for  a  considerable  time  with  the 
engine  off  the  battery  may  be  drained  and  too  weak  to  restart  the 
engine 

·

 

Get  to  know  your  winch  before  you  actually  need  to  use  it.    We 
recommend  that  you  set  up  a  few  test  runs  to  familiarize  yourself 
with  rigging  techniques,  the  sounds  your  winch  makes  under 
various loads, the way the cable spools on the drum, etc. 

·

 

Inspect the wire rope and equipment before each use.  A frayed or 
damaged  rope  shall  be  replaced  immediately.  Use  only 
manufacturer’s  identical  replacement  rope  with  the  exact 
specifications. 

·

 

Inspect  the  winch  installation  and  bolts  to  ensure  that  all  bolts  are 
tight before each operation. 

·

 

Never  connect  the  cable  back  to  itself.    This  will  cause  cable 
damage.    Always  use  a  snatch  block,  sling  or  chain  of  suitable 
strength as shown in the illustrations. 

·

 

Store the remote control inside your vehicle in a place that it will not 
be damaged. 

·

 

Any  winch  that  appears to  be  damaged  in any  way,  is  found  to  be 
worn,  or  operates  abnormally  SHALL  BE  REMOVED  FROM 
SERVICE  UNTIL  REPAIRED.    It  is  recommended  that  the 
necessary  repairs  be  made  by  a  manufacturer’s  authorized  repair 
facility. 

Содержание S12000

Страница 1: ...ELECTRICAL WINCH S12000 Assembly Operating Instructions...

Страница 2: ...afely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the no...

Страница 3: ...te control 1 9 2 R2 Remote control 1 9 3 R3 Remote control 1 9 4 Wireless Remote Control 1 THE FOLLOWING DESCRIPTIONS ARE OPTIONAL 001 Snatch Block Pulley 1 002 Roller Fairlead and Screws 1 003 Mounti...

Страница 4: ...t the clevis hook pin 4 Roller Fairlead When using the winch at an angle the roller fairlead acts to guide the wire rope onto the drum and minimizes damage to the wire rope from abrasion on the winch...

Страница 5: ...UNTING 12000lbs IN OUT RADIO REM OTE CONTROL 1 Your 12000lb winch is designed with a bolt pattern that is standard in this class of winch Many winch mounting kits are available that utilize this bolt...

Страница 6: ...0 x 35 Cap Bolts Part 120002 Flat Washer Part 120004 Lock Washer Part 120003 and M10 Nut Part 120005 secure the winch to the mounting channel 4 Connect the battery and motor leads as the drawing above...

Страница 7: ...l is necessary for pulling and holding the rated load The cable clamp is not designed to hold the load without 5 wraps of cable around the barrel WARNING Keep yourself and others a safe distance to th...

Страница 8: ...and drum while the winch is under power Do not use as a hoist Do not use for overhead lifting Failure to heed these warnings may result in personal injury and or property damage WARNING Use gloves to...

Страница 9: ...e with the engine off the battery may be drained and too weak to restart the engine Get to know your winch before you actually need to use it We recommend that you set up a few test runs to familiariz...

Страница 10: ...the winch Fig 3 2 Short pulls from an angle can be used to straighten the vehicle Long pulls should be done with the wire rope at a 90 angle to the winch vehicle When pulling a heavy load place a blan...

Страница 11: ...s of wire rope around the winch drum m Drape a blanket or jacket over the wire rope approximately 5 to 6 feet from the hook Open the hood for added protection n Clear the area Make sure all spectators...

Страница 12: ...electrical connections Remove all dirt or corrosion and always keep clean 2 Do not attempt to disassemble the gear box Repairs should be done by the manufacturer or an authorized repair center 3 The g...

Страница 13: ...ort bursts without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists a qualified technician needs to check and rep...

Страница 14: ...13 WINCH ASSEMBLY DRAWING S12000 29 20 8 1 2 4 3 5 6 7 11 12 O UT IN 34 13 9 10 12 11 33 15 14 8 16 3 6 4 5 3 18 4 5 6 17 36 19 28 27 23 21 22 24 26 25 RA DIO RE MO TE CO NT RO L 32 30 31 35...

Страница 15: ...Screw M4 x 25 15 120012 10 Lock Washer 4 16 120013 1 End Bearing 17 120014 1 Gasket 18 120015 1 Gear Ring 19 120400 1 Gear Carrier Assembly Input 20 120500 1 Gear Carrier Assembly Intermediate 21 1206...

Страница 16: ...L 10 2mm D x 25 5m L Weight 40kgs DUTY CYCLE Line speed and motor current First layer Line pull Line speed ft min m min Motor current Amps Max lb kN 12V DC 12V DC 0 22 6 6 65 6000 26 67 11 15 3 4 120...

Страница 17: ...sembly and operating instructions before use Failure to comply with these instructions or any improper use of the equipment will terminate the warranty Please ensure you record the information below D...

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