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1.  Your 950

0lb

 winch is designed with a bolt pattern that is standard in this class 

of  winch.    Many  winch  mounting  kits  are  available  that  utilize  this  bolt  pattern 

for  the  most  popular  vehicle  and 

mounting  channels

.    If  you  cannot  find  a  kit 

locally, contact us and we will provide you with the name of a dealer near you. 

If you will utilize the 

mounting channel

 you must ensure that it is mounted on a 

flat surface so that the three major sections (motor, drum and gear housing) are 

properly  aligned.   Proper  alignment of the  winch  will  allow  even  distribution  of 

the full rated load. 

2.  Start by connecting the Roller Fairlead (Part# 

950900)

 to t

he Mounting Channel 

(Part# 

951000

) using 2 each of the Cap Screw M10 X

 35 

(Part# 950002), Flat 

Washer  (Part#

  950004

),  Lock  Washer  (Part# 

950003

)  and  securing  with  Nut 

M10  (Part# 

950005

)    (Make  sure  the  screw  is  placed  through  the  mounting 

channel  and  roller  fairlead  from  inside  the  channel.    This  will  allow  enough 

clearance for the winch to be placed in the channel without obstruction.) 

3.  Assemble  the  winch  to  the

  Mounting  Channel

  (Part# 

951000

)  by  first  pulling 

and releasing the clutch knob to “Off” position (Free Spooling).  Pull out a few 

inches of cable from the drum and feed the wire loop through the opening in the 

front  of  the 

mounting  channel

  and  roller  fairlead.    Now,  using  the  remaining 

M

10  x  35

  Cap  Screws  (Part#

  950002

),  Flat  Washer  (Part# 

950004

),  Lock 

Washer  (Part# 

950003

)  and  Nut

  M10

  (Part# 

950005

)  secure  the  winch  to  the 

mounting channel

4.  Connect the battery  and motor leads as the drawing above every type of winch 

is different each other.   

  

 CAUTION 

– 

Batteries  contain  gases  which  are  flammable  and  explosive.  

Wear eye protection during installation and remove all jewelry.  Do not lean over 

battery while making connections. 

5.  Assemble the Clevis Hook to the cable. Take off the pin from the Clevis Hook, 

connect  the  Clevis  Hook  to  the  cable  and  mount  the  pin  back  to  the  Clevis 

Hook. 

6.  Always use the Hand Saver when free-spooling and re-spooling the wire rope. 

Using  the  Hand  Saver  keeps  your  hands  and  fingers  away  from  the  rotating 

drum. 

Содержание 9500HS

Страница 1: ...ELECTRICAL WINCH 9500HS Assembly Operating Instructions...

Страница 2: ...afely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the no...

Страница 3: ...e control 1 9 2 R2 Remote control 1 9 3 R3 Remote control 1 9 4 Wireless Remote Control 1 THE FOLLOWING DESCRIPTIONS ARE OPTIONAL 001 Snatch Block Pulley 1 002 Roller Fairlead and Screws 1 003 Mountin...

Страница 4: ...t the clevis hook pin 4 Roller Fairlead When using the winch at an angle the roller fairlead acts to guide the wire rope onto the drum and minimizes damage to the wire rope from abrasion on the winch...

Страница 5: ...ds etc The mounting channel also has holes to accept your roller fairlead 12 Snatch Block If Your winch were supplied with a snatch block that used properly can double the pulling power of winch or ch...

Страница 6: ...enough clearance for the winch to be placed in the channel without obstruction 3 Assemble the winch to the Mounting Channel Part 951000 by first pulling and releasing the clutch knob to Off position...

Страница 7: ...l is necessary for pulling and holding the rated load The cable clamp is not designed to hold the load without 5 wraps of cable around the barrel WARNING Keep yourself and others a safe distance to th...

Страница 8: ...and drum while the winch is under power Do not use as a hoist Do not use for overhead lifting Failure to heed these warnings may result in personal injury and or property damage WARNING Use gloves to...

Страница 9: ...e with the engine off the battery may be drained and too weak to restart the engine Get to know your winch before you actually need to use it We recommend that you set up a few test runs to familiariz...

Страница 10: ...the winch Fig 3 2 Short pulls from an angle can be used to straighten the vehicle Long pulls should be done with the wire rope at a 90 angle to the winch vehicle When pulling a heavy load place a blan...

Страница 11: ...Drape a blanket or jacket over the wire rope approximately 5 to 6 feet from the hook Open the hood for added protection n Clear the area Make sure all spectators all well back and that no one is direc...

Страница 12: ...or corrosion and always keep clean 2 Do not attempt to disassemble the gear box Repairs should be done by the manufacturer or an authorized repair center 3 The gear box has been lubricated using a hi...

Страница 13: ...ort bursts without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists a qualified technician needs to check and rep...

Страница 14: ...WING 9500lbs prototype 2 40 1 6 5 39 4 10 11 12 3 6 4 7 5 8 9 38 13 OUT IN 34 33 11 12 35 36 37 3 42 18 4 16 15 8 14 3 17 5 6 6 4 39 5 3 40 29 28 23 20 19 22 21 24 25 27 26 O p t io n a l 41 O p t io...

Страница 15: ...Assembly Intermediate 21 950016 1 Trust Washer 22 950600 1 Gear Carrier Assembly Output 23 950017 1 Gear Input Sun 24 950018 1 Trust Washer 25 950019 1 Gear Housing 26 950020 1 Clutch Screw 27 950021...

Страница 16: ...lbs 32kgs S TYPE DUTY CYCLE Line speed and motor current First layer Line pull Line speed ft min m min Motor current Amps Max lbs kN 12V DC 24V DC 12V DC 24V DC 0 50 2 15 3 53 15 16 2 80 45 4000 17 78...

Страница 17: ...sembly and operating instructions before use Failure to comply with these instructions or any improper use of the equipment will terminate the warranty Please ensure you record the information below D...

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