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Warren rupp sandpiper ii S15, Руководство по эксплуатации и обслуживанию

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520-193-000

9/02

                                                 Model S15 Non-Metallic Design Level 2 Page 13

Composite Repair Parts List

ITEM

PART NUMBER

DESCRIPTION

QTY

1

031-140-000

Air Valve Assembly

1

031-140-002

Air Valve Assembly w/ PTFE coated Hardware

1

031-141-000

Air Valve Assembly (No Encapsulated Muffler)

1

031-141-002

Air Valve Assembly (No Muffler/ PTFE Hardware)

1

031-146-000

Air Valve Assembly (With Stroke Indicator Option)

1

031-147-000

Air Valve Assembly (No Muffler w/ Stroke Indicator) 1

2

095-088-000

Pilot Valve Assembly

1

3

050-036-354

Ball, Check

4

050-036-357

Ball, Check

4

050-036-600

Ball, Check

4

4

114-021-156

Intermediate Assembly

1

114-021-307

Intermediate Assembly

1

114-021-309

Intermediate Assembly

1

5

115-131-080

Bracket, Mounting

2

115-131-305

Bracket, Mounting

2

115-131-306

Bracket, Mounting

2

115-131-115

Bracket, Mounting (Optional)

2

6

132-031-360

Bumper, Diaphragm

2

7

135-032-506

Bushing, Plunger

2

8

165-099-156

Cap, Air Inlet

1

165-099-307

Cap, Air Inlet

1

165-099-309

Cap, Air Inlet

1

9

170-052-115

Capscrew, Hex HD 3/8-16 x 2.25

4

170-052-308

Capscrew, Hex HD 3/8-16 x 2.25

4

10

170-055-115

Capscrew, Hex HD 1/2-13 x 2.50

16

170-055-308

Capscrew, Hex HD 1/2-13 x 2.50

16

11

170-095-115

Capscrew, Hex HD 1/2-13 x 3.00

32

170-095-308

Capscrew, Hex HD 1/2-13 x 3.00

32

12

171-004-115

Capscrew, Soc HD 1/2-13 x 1.25

6

13

171-053-115

Capscrew, Soc HD 3/8-16 x 2.75

4

171-053-308

Capscrew, Soc HD 3/8-16 x 2.75

4

14

196-147-520

Chamber, Outer

2

196-147-552

Chamber, Outer

2

15

196-148-156

Chamber, Inner

2

196-148-307

Chamber, Inner

2

196-148-309

Chamber, Inner

2

17

286-074-354

Diaphragm, Overlay

2

286-074-357

Diaphragm

2

18

286-075-600

Diaphragm, Overlay

2

19

312-101-520

Elbow

4

312-101-552

Elbow

4

20

360-090-360

Gasket, Air Inlet

1

21

360-091-360

Gasket, Inner Chamber

2

22

360-092-360

Gasket, Pilot Valve

1

23

360-093-360

Gasket, Main Air Valve

1

24

518-130-520

Manifold

2

518-130-520E

Manifold, 40mm DIN

2

518-130-552

Manifold

2

518-130-552E

Manifold, 40mm DIN

2

25

545-008-110

Nut, Hex 1/2-13

56

545-008-308

Nut, Hex 1/2-13

56

26

560-001-360

O-ring

2

27

612-179-520

Assembly, Outer Diaphragm Plate

2

612-179-552

Assembly, Outer Diaphragm Plate

2

28

612-158-150

Assembly, Inner Diaphragm Plate

2

29

620-017-115

Plunger, Actuator

2

30

670-045-520

Retainer, Ball

4

670-045-552

Retainer, Ball

4

31

685-050-120

Rod, Diaphragm

1

32

685-053-115

Rod, Support

2

685-053-308

Rod, Support

2

33

720-010-375

Seal, Diaphragm Rod

2

34

720-035-600

Seal, Check Valve

8

35

720-037-600

Seal, Manifold Spacer

8

36

722-074-520

Seat, Check Valve

4

722-074-552

Seat, Check Valve

4

37

770-052-520

Spacer, Manifold

4

770-050-552

Spacer, Manifold

4

38

901-046-115

Washer, Flat 1/2"

96

901-046-308

Washer, Flat 1/2"

96

39

901-048-115

Washer, Flat 3/8"

8

901-048-308

Washer, Flat 3/8

"

8

40

538-035-555

Nipple, Pipe 1" NPT Close

1

41

530-010-000

Muffler

1

NOT SHOWN:

535-069-000

Nameplate

ITEM

PART NUMBER

DESCRIPTION

QTY

Содержание sandpiper ii S15

Страница 1: ...s List 18 Air Distribution Valve Servicing 19 Air Distribution Valve with Stroke Indicator Options 20 Air Distribution Valve with Stroke Indicator Parts List 20 Air Distribution Valve with Stroke Indi...

Страница 2: ......

Страница 3: ...lic Design Level 2 Ball Valve Air Powered Double Diaphragm Pump ENGINEERING PERFORMANCE CONSTRUCTION DATA CE U S Patent 5 851 109 5 996 627 400 210 6 241 487 Other U S Patents Applied for Materials Ma...

Страница 4: ...oated Aluminum K PTFE Coated Aluminum L PTFE Coated Aluminum with PTFE Coated Hardware R Epoxy Coated Aluminum with PTFE Coated Hardware Porting Options A ANSI Flange D DIN Flange 7 Dual Porting ANSI...

Страница 5: ...S Gallons per minute Liters per minute 340 320 300 280 260 240 220 200 180 160 140 120 100 80 60 40 20 0 100 90 80 70 60 50 40 30 20 10 0 BAR PSI Head 1 2 3 4 5 6 7 0 30 20 25 10 15 5 9 1 6 7 6 3 4 5...

Страница 6: ...7 8 Dimensions S15 Non Metallic Dimensions in Inches Dimensional tolerance 1 8 Note Porting Flanges are also avaible with PN10 40mm DIN bolting configuration Dimension Standard Pump Pulse Output Kit M...

Страница 7: ...tric Dimensions S15 Non Metallic Dimensions in Millimeters Dimensional tolerance 3mm 606mm Dimension Standard Pump Pulse Output Kit Mesh Muffler A B 167mm 322mm 202mm 357mm 225mm 380mm Note Porting Fl...

Страница 8: ...imensions S15 Non Metallic with RuppGUARD Spill Prevention 28 5 8 B 15 1 4 A Dimension Standard Pump A B 6 9 16 7 15 16 Pulse Output Kit Mesh Muffler 12 11 16 14 1 16 8 13 16 14 15 16 Note Porting Fla...

Страница 9: ...age 7 Metric Dimensions S15 Non Metallic with RuppGUARD Spill Prevention 728 mm B A Dimension Standard Pump A B 167mm 202mm Pulse Output Kit 322mm 357mm Mesh Muffler 225mm 380mm Note Porting Flanges a...

Страница 10: ...The flexible hose reduces vibration and strain to the pumping system A surge suppressor is recommended to further reduce pulsation in flow AIR SUPPLY Air supply pressure cannot exceed 100 psi 7 bar C...

Страница 11: ...ssor 020 050 000 Filter Regulator 020 050 001 Lubricator 020 047 007 Air Dryer Available from Warren Rupp CAUTION The air exhaust should be piped to an area for safe disposition of the product being p...

Страница 12: ...600 Virgin PTFE 601 PTFE Bronze and moly filled 602 Filled PTFE 603 Blue Gylon 604 Virgin PTFE 607 Envelon 606 Injected molded PFA 610 Encapsulated Silicon 611 Encapsulated Viton 632 Neoprene Hytrel...

Страница 13: ...r Corrective Action Remove muffler screen clean or de ice and reinstall Refer to the Air Exhaust section of your pump SERVICE MANUAL What to Check Pumped fluid in air exhaust muffler Corrective Action...

Страница 14: ...for PVDF RuppGUARD Santoprene Diaphragms PTFE Overlay Diaphragms PTFE Pumping Diaphragms PTFE Balls and PTFE Seals 031 141 000 ASSEMBLY AIR VALVE without Encapsulated Muffler Muffler Cap and six scre...

Страница 15: ...c HD 3 8 16 x 2 75 4 171 053 308 Capscrew Soc HD 3 8 16 x 2 75 4 14 196 147 520 Chamber Outer 2 196 147 552 Chamber Outer 2 15 196 148 156 Chamber Inner 2 196 148 307 Chamber Inner 2 196 148 309 Chamb...

Страница 16: ...hamber Spill Prevention 2 44 286 076 600 Diaphragm Pumping 2 45 518 131 520 Manifold 2 replaces 518 130 xxx 518 131 520E Manifold 40mm DIN 2 518 131 552 Manifold 2 replaces 518 130 xxx 518 131 552E Ma...

Страница 17: ...lugs items 49 The spill prevention chambers are filled through the exposed ports 4 Apply air pressure to the air distribution valve Install safety clip item 1 N into the smaller unthreaded hole in one...

Страница 18: ...places 518 130 xxx 518 131 55E Manifold 40mm DIN 2 46 538 022 110 Nipple Pipe 4 538 022 308 Nipple Pipe 4 47 560 078 611 O Ring 8 48 618 003 110 Plug Pipe 4 618 003 308 Plug Pipe 4 49 618 025 110 Plug...

Страница 19: ...14 The discharge manifolds and elbows can now be removed 3 Remove the top two boss plugs items 49 The spill prevention chambers are filled through the exposed ports 4 Apply air pressure to the air dis...

Страница 20: ...28 550 Muffler 1 1 G 560 020 360 O Ring 8 1 H 675 044 115 Ring Retaining 2 1 J 710 015 115 Screw Self tapping 4 For pumps equipped with PTFE Coated Hardware 1 031 140 002 Air Valve Assembly 1 Includes...

Страница 21: ...scratches or other contaminates Remove the sleeve if needed and replace both the sleeve and spool with a new sleeve and spool set item 1 A STEP 3 Reassemblyoftheairvalve Install one end cap item 1 E w...

Страница 22: ...098 147 Cap End 2 1 F 530 028 550 Muffler 1 1 G 560 020 360 O Ring 8 1 H 675 044 115 Ring Retaining 2 1 J 710 015 115 Screw Self Tapping 4 1 K 210 008 330 Clip Safety 1 1 M 560 029 360 O Ring 2 For P...

Страница 23: ...spool part of item 1 A from the sleeve Be careful not to scratch or damage the outer diameter of the spool Wipe spool with a soft cloth and inspect for scratches or wear Inspect the inner diameter of...

Страница 24: ...il 24VAC 12VDC 1 219 002 000 Solenoid Coil 120VAC 1 219 003 000 Solenoid Coil 240VAC 1 58 241 001 000 Connector conduit 1 59 170 061 115 Capscrew Hex HD 3 8 16 x 1 75 4 60 618 052 506 Plug 2 For Explo...

Страница 25: ...a pilot valve is normally utilized to cycle the pump s air distribution valve an electric solenoid is utilized As the solenoid is powered one of the pump s air chambers is pressurized while the other...

Страница 26: ...rts List ITEM PART NUMBER DESCRIPTION QTY 2 095 088 000 Pilot Valve Assembly 2 A 095 081 551 Body Pilot Valve 1 2 B 135 033 506 Bushing 2 2 C 675 055 115 Ring Spiral Retaining 2 2 D 770 049 175 Spacer...

Страница 27: ...Step 3 Re assembly of the pilot valve First install a spiral retaining ring to one end of the pilot valve body Install one bushing making sure the step side faces toward the wiper Apply a light coatin...

Страница 28: ...520 193 000 9 02 Model S15 Non Metallic Design Level 2 Page 26 Diaphragm Service Drawing Non Overlay Diaphragm Service Drawing with Overlay...

Страница 29: ...to compensate for stress relaxation in the clamped assembly Step 5 Installing the diaphragm assemblies to the pump Make sure the bumper item 6 is installed over the diaphragm rod Thread the stud of t...

Страница 30: ...product source is at a higher level than the pump flooded suction condition pipe the exhaust higher than the product source to prevent siphoning spills See illustration 3 at right CONVERTINGTHE PUMP F...

Страница 31: ...cuts abrasive wear or embedded materials Replace as needed Inspect the check balls items 3 for wear abrasion or cuts on the spherical surface The check valve seats items 36 should be inspected for cu...

Страница 32: ...9 02 Model S15 Non Metallic Design Level 2 Page 30 Dual Port Option Drawing 1 ANSI STYLE FLANGE CONNECTION FOUR 62 HOLES ON A 3 88 BOLT CIRCLE 1 ANSI STYLE FLANGE CONNECTION FOUR 62 HOLES ON A 3 88 B...

Страница 33: ...n the Dual Porting Drawing Single porting of the suction and dual porting of the pump discharge To convert the pump from the standard single suction and single discharge porting configuration to a dua...

Страница 34: ...ak detectors remove the bottom NPT pipe plug on the visual sight tube item 53 Insert leak detector into the pipe tee item 52 RuppTech LEAK DETECTION OPTION B MECHANICAL Follow instructions found elsew...

Страница 35: ...control devices such as a PLC The Pulse Output Kits mount directly onto the Muffler Cap on the Air Distribution Valve Assembly or onto the Air Distribution Valve Assembly when the threaded exhaust po...

Страница 36: ......

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