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·15·

 

                                
 

Repair & Maintenance   

 

In principle, welders’ maintenance and repair should be completed by 

us or our authorized distributors. Customers can also be instructed by us or 
our authorized distributors to solve the problems which they come across in 
using.   

1. Attentions: 

(1)

 

Rivet equipment  name tag on the specified area  of the case, 
otherwise the inside parts will be damaged possibly. 

(2)

 

Connect  welding  cable  to  terminal  lug  firmly,  otherwise  the 
terminal  lug  will  be  burn  out  which  will  lead  to  welding 
process instability. 

(3)

 

Prevent  jointer  of  welding  cable  and  terminal  lug  from 
contacting  with  other  metals  on  the  ground  to  avoid  short 
circuit. 

(4)

 

Operating  carefully,  don’t  make  welding  and  control  cable 
worn out or broken. 

(5)

 

Never let welding machine be bumped into or stacked up by 
heavy objects. 

(6)

 

Ensure good ventilation

 

2. Periodical checkup and maintenance

 

(1) Removes dust from power resource with pressure air by authorized                       

maintainer every 3-6 months. Check if the jointers are loose. 

(2)

 

Check  regularly  if  cables  are  worn  out,  knobs  are  loose,  and 
components of panel are damaged. 

(3)  Change  contact  tip  and  wire  feeder  roller  in  time,  and  clean  liner           

tube regularly.   

3. Trouble shooting 

3.1 Routine checking procedures prior to maintenance

 

 

Check if all front panel switches are on the proper positions 
(1)

 

  Check  if  the  input  volt  has  the  phase  missing,  and  range  are 
between 340-420V. 

(2)

 

  Check  if  the  input  cable  is  connected  correctly  and  firmly  with 
the power source. 

Содержание IN MIG I Series

Страница 1: ...ng Machines Operating Manual WARPP ENGINEERS PVT LTD B 1005 Western Edge II Near Metro Mall Off Western Express Highway Borivali E Mumbai 400 066 Tel 91 22 28542272 73714 Fax 91 22 28542275 E mail sal...

Страница 2: ...e read the instruction in details prior to operation Complying with procedures defined in this manual is always appreciated INDEX 1 Usage Features 3 2 Safety Precautions 3 3 Installation 5 4 Definitio...

Страница 3: ...due to stronger pulse strike Reducing molten ball while stopping arc Reducing labor intensity while welding long weld by using auto lock function Stable wire feeding due to consistent output of power...

Страница 4: ...eing gas poisoned and asphyxiated Especially in the container where oxygen is depleted easily Avoid being harmed by arc flash hot spatter slag Arc rays can injure your eyes and make your eyes feel unc...

Страница 5: ...pany and comply with the proper instruction Avoid being hurt by welding machine while in transport When moving the welding machine by fork lift truck or crane nobody can be allowed for standing downri...

Страница 6: ...egree of 3 phase volt must be no more than 5 3 Power supply Table1 The size of fuse and breaker in the table are for reference only Product type IN MIG 250 I IN MIG 400 I IN MIG 500 I IN MIG 630 I Pow...

Страница 7: ...ct the welder s terminal plug to the work piece by welding cable 2 Connect the welder s terminal plug to the wire feeder by control cable 3 Connect the welder s control cable socket to the wire feeder...

Страница 8: ...on on the front panel of the welder When the torch trigger is pulled the feeder start to feed wire and CO2 will blow out of the nozzle therefore it can be used for welding Operators can select paramet...

Страница 9: ...elding After this process the welder s dynamically responsive speed has been greatly increased so the welder size and weight are reduced noticeably Power source enjoys good anti fluctuating ability an...

Страница 10: ...g Connect to wire feeder s welding cable 8 Power indication lamp Lamp indicating whether power source is effectively connected to power supply 9 Protection indicator lamp Welding machine will automati...

Страница 11: ...l and parts number reference Fig 5 Rear panel 1 Input warning sign 2 Air switch The function of air switch is to protect welding machine by automatic trip to turn off power supply while in machine ove...

Страница 12: ...ly 6 Cooling fan Cool down the heat components in the welding machine 7 Gas Heater power cable socket Power socket wire to CO2 regulator s heater coil 8 Name tag 3 Controller This controller is fixed...

Страница 13: ...wer 8KVA 14 4KVA 25KVA 35 8KVA 03 Rated input current 12A 21A 37A 54A 04 Rated duty cycle 60 60 60 100 05 Output current 60 250A 60 350A 60 500A 60 630A 06 Output voltage 12 30V 12 40V 15 50V 15 50V 0...

Страница 14: ...13 CO2 gas flow rate 15 20L min 14 Insulation class of main transformer H...

Страница 15: ...circuit 4 Operating carefully don t make welding and control cable worn out or broken 5 Never let welding machine be bumped into or stacked up by heavy objects 6 Ensure good ventilation 2 Periodical...

Страница 16: ...on when machine switches on 1 Phase missing 2 Air switch is damaged 3 Fuse is broken 1 Check power supply 2 Change Air switch 3 Change fuse 2A 02 Air switch tripped Immediately after the machine is sw...

Страница 17: ...is damaged 2 Heater cable is broken or shorten 3 Thermal sensitive resistance in power source is damaged 1 Change regulator repair heat cable change 2 Thermal sensitive resistance 07 Push welding tor...

Страница 18: ...FOR VOLTAGE DSP007 DSP007 DSP007 DSP007 INPUT SURGE SUPPRESSOR ISS001 ISS001 ISS001 ISS001 SNUBBER CAPACITOR SCAP001 SCAP001 SCAP001 SCAP001 CONTROL TRANSFORMER CTRAX002 CTRAX002 CTRAX002 CTRAX002 CON...

Страница 19: ...CL 400 THCL 500 THCL 630 WIRE FEEDER MOTOR WITH WIRE FEED MECHANISM WFMTR002 WFMTR002 WFMTR003 WFMTR003 24 V SOLANOID VALVE SV002 SV002 SV002 SV002 EURO CONNECTOR FEEDER SIDE EURO BRASS 01 EURO BRASS...

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