WARN
4
81876 Rev A3
Insert 3 - 7/16 x 1 1/4 “ hex bolts through the stiffening plate and large frame carrier. Install a flat
washer, lock washer, and hex nut on each hex bolt.
See Figure A.
Tighten all bolts to the torque spec listed on page 4.
If you are not installing the grille guard tube, the rubber inserts shown in
Figure A
can be installed at
this time. The inserts should be placed over the holes shown and aligned for best appearance then
pressed into the hole.
See Figure A.
If the center tube and/or headlight guards are not being installed, the 8 square plastic plugs can be
installed at this time. If the headlight guard tubes are being installed, do not install the plugs at this time.
See Figure A.
Pre-assembly is complete. Continue installing the winch mounting kit according to the instructions included
with the kit.
Warn Industries
Stainless Steel Truck Accessories
What to expect:
Polished stainless steel combines the beauty of a chrome-like appearance with extreme durability and corrosion
resistance. With a minimum amount of care, the appearance will last almost indefinitely. Unlike plating or coatings,
there is nothing to peel off or wear away that would allow corrosion underneath.
The actual appearance may not be not be exactly like new chrome in either the degree of luster or color. There may
be fine polishing lines visible up close and small differences between mating parts of an assembly. A grille guard,
for instance, may have small differences between the round tubing and the flat plate. The backside of a part may not
be as highly polished as the front. However, part of the beauty and appeal of stainless actually lies in the smooth
“hand-worked” appearance.
There also is a possibility that small rust spots can appear on stainless products. They are usually due to minor iron
contamination on the surface as a result of normal manufacturing and handling processes. This minor rust, if it
occurs at all, is easy to remove and will not tend to spread.
Recommended care:
Regular washing with fresh water and mild car wash detergents followed by rinsing and drying with a soft towel is
the best minimum care. Beyond that, any cleaner/wax recommended for automotive finishes will work well to
remove minor stains and scuffs, enhance the shine and provide protection. Always use clean soft cotton cloths. In
most cases, this will be all that is required for many years. For more serious blemishes or a rust spot, use a cream
metal polish recommended for stainless, aluminum, etc. Try to rub in the direction of the original polishing lines.
Ultimately, any stainless part can be restored to a brilliant shine with power buffing processes.
Caution:
Do not use steel wool or any type of metal scraper. Do not use “Scotch Brite” pads or abrasive powdered cleaners.
Do not try to clean with muriatic acid or any other acid.
Stainless Fasteners
Stainless steel fasteners are included in many of the stainless kits. These fasteners provide similar corrosion
resistance and appearance as the rest of the kit. However, stainless fasteners are prone to galling when installed in
similar stainless material. It is a good idea to apply a small amount of anti-seize compound to the threads when
installing them. Care should also be taken when tightening the fasteners to prevent rounding or deforming the
corners of the bolts. Make sure the wrenches are the correct size and fit properly. In the case of socket heads, the
wrench should have sharp, un-worn edges. With a few precautions during assembly the products should provide
years of service.
