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©2015 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.

 1 

95470B0

WARN INDUSTRIES, INC.

 12900 S.E. Capps Road,

Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: 1-503-722-3000

Customer Service:

 1-800-543-9276

Dealer Locator Service:

 1-800-910-1122

International Fax:

 1-503-722-3005

INSTALLATION INSTRUCTIONS

MID-FRAME BUMPER

Part Number: 95460

Application: 2015 Ford F-150

G E N E R A L   S A F E T Y   P R E C A U T I O N S

  

 

W A R N I N G

IMPACT AND MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to severe injury or death

•  Always 

take time to fully read the Instructions and/or Operations Guide, and/or Basic Guide to Winching Techniques, in order to understand your winch and its operations.

•  Always

 use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are not punctured or damaged when/if drilling on the 

vehicle. Thoroughly inspect the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be damaged. Failure to inspect the area to be drilled may result in 
vehicle damage, electrical shock, fire or personal injury.

•  Always

 wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can cause eye injury.

•  Always

 use extreme caution when cutting and trimming during fitting.

•  Always

 remove jewelry and wear eye protection.

•  Never

 lean over battery while making connections.

•  Never

 route electrical cables:

  o  Across any sharp edges.
  o  Through or near moving parts.
  o  Near parts that become hot.

•  Always

 insulate and protect all exposed wiring and electrical terminals.

•  Always

 install terminal boots as directed in installation instructions.

•  Always

 use appropriate and adequate care in lifting components into place. 

•  Always

 insure components will remain secure during installation and operation.

•  Always

 tighten all nuts and bolts securely, per the installation instructions.

•  Always

 perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related hardware.

•  Always

 replace all worn or damaged parts before operating.

•  Never

 operate this WARN product with damaged or missing parts.

Read installation and operating instructions thoroughly.

Your safety, and the safety of others, is very important.  To help you make informed decisions about safety, we have 

provided installation and operating instructions and other information on labels and in this guide. This information 

alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards 

associated with this product, you must use your own good judgment. 

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND 

UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING 

THIS PRODUCT.

This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury 

or death.  WARNING and CAUTION are signal words that identify the level of hazard.  These signal words mean:

WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations.   CAUTION 

signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.

This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general information 

worthy of special attention.

Содержание 95460

Страница 1: ...ectricalterminals Alwaysinstallterminalbootsasdirectedininstallationinstructions Alwaysuseappropriateandadequatecareinliftingcomponentsintoplace Alwaysinsurecomponentswillremainsecureduringinstallationandoperation Alwaystightenallnutsandboltssecurely pertheinstallationinstructions Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysreplaceallworn...

Страница 2: ... page 2 Torque Specifications page 2 Parts List page 3 Installation page 4 9 Maintenance Care page 10 T O O L S R E Q U I R E D Standard wrenches Standard sockets B E F O R E Y O U B E G I N N O T I C E This product may interfere with driver assist systems such as adaptive cruise control and parking assist systems that have sensors or cameras installed in the bumpers or front grill area If your ve...

Страница 3: ...INNER 1 A13 95398 RH PLT FRM INNER 1 A14 38452 NUT STICK ASSY 2 A15 79913 TUBE SPACER 2 A16 95514 AIR SCOOP 1 ITEM PART NO DESCRIPTION QTY B1 22535 13 X 1 CPSCR HEX HEAD BOLT 18 B2 68896 5 8 11 X 6 CPSCR HEX HEAD BOLT 2 B3 68959 5 8 FLAT WASHER 4 B4 6820 5 8 LOCK WASHER 2 B5 6821 5 8 11 HEX NUT 2 B6 11294 1 2 13 X 2 HEX HEAD CAPSCREW 6 B7 1145 FLAT WASHER 48 B8 2596 LOCK WASHER 24 B9 1323 1 2 13 N...

Страница 4: ...y and will need to be secured with zip ties underneath the vehicle Figure 2 3 Repeat for other side 4 Remove the two outer christmas tree clips holding plastic sheeting located between top edge of bumper and the bottom of the grille NOTE The third center christmas tree clip will be removed as you are removing the bumper from the front of the vehicle 5 Remove license plate and frame 6 From behind t...

Страница 5: ...Repeat for other side 9 From inside the bumper remove the two nuts as shown in Figure 7 After removing nuts you can freely remove the tie bolt plate from behind the bumper 10 Repeat for other side 11 Get help to hold bumper in place I N S T A L L A T I O N I N S T R U C T I O N S Figure 5 Figure 6 C A U T I O N Alwaysuseassistancewhenmovingorliftingheavyparts Figure 7 ...

Страница 6: ...hristmas tree clip to be removed 14 Remove the center christmas tree clip and remove bumper completely Figure 10 15 Remove the rubber boot and the two bolts from tow hook You will not be reusing 16 Remove tow hook You will not be reusing See Figures 11 and 12 Repeat for other side NOTE If model is equipped with eco boost cutting the soft rubber from the around the innercooler will aid in bumper in...

Страница 7: ...n only with lock washer B4 and nut B5 Figure 14 23 Do not tighten at this time 24 Using three bolts and washers B1 B7 attach the left hand bottom frame bracket A6 Insert the first two bolts B1 with washers B7 through bracket and vehicle frame Fasten with washer B7 lock washer B8 and nut B9 25 Insert the last most rear bolt B1 with lock washer B8 and washer B7 Fasten with nut assembly A14 26 Check ...

Страница 8: ...1 Repeat steps 22 31 for other side NOTE You may wish to remove the two side impact bars at this time because after bumper installment is complete the impact bars will be exposed See Figure 17 32 Install front frame brackets A4 A5 using hardware B6 B7 B8 and B9 Refer to exploded view on page 4 See Figure 18 33 Slide bumper A1 in place and loosely attach to front frame brackets using B1 B7 B8 and B...

Страница 9: ...s together with ten stainless steel socket head screws B10 Review exploded view on page 3 38 Repeat for other side NOTE Light bezels are equipped with removable panels for lights Lights show installed sold separately 39 For Models with intercooler feature ONLY For maxiumum air flow install air scoop A16 from behind bumper using five B15 and B16 hardware 40 If not installing optional Ascent bar acc...

Страница 10: ...N C E C A R E 1 Inspect all parts on the winch winch mount and related hardware prior to each use Replace all hardware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch mount and related hardware prior to each use Tighten all nuts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced 3 Check all cables prior to use Replace cables that lo...

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