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©2015 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.

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95162A1

WARN INDUSTRIES, INC.

 12900 S.E. Capps Road,

Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: 1-503-722-3000

Customer Service:

 1-800-543-9276

Dealer Locator Service:

 1-800-910-1122

International Fax:

 1-503-722-3005

INSTALLATION INSTRUCTIONS

FRONT PLOW MOUNT KIT

Part Number: 95160 and 98678

Application:  2015+ Polaris 570

G E N E R A L   S A F E T Y   P R E C A U T I O N S

  

 

W A R N I N G

IMPACT AND MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to severe injury or death

• 

Always Read the Plow Operator’s Manual, the Winch Operator’s Manual and all warning labels before operating.

• 

Always use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are not punctured or damaged when/if drilling on the vehicle. Thoroughly inspect the 

area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be damaged. Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, fire or personal injury.

• 

 Always wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can cause eye injury.

• 

 Always use extreme caution when cutting and trimming during fitting.

• 

 Always remove jewelry and wear eye protection.

• 

 Never lean over battery while making connections.

• 

 Never route electrical cables:

Across any sharp edges.

Through or near moving parts.

Near parts that become hot.

• 

 Always insulate and protect all exposed wiring and electrical terminals.

• 

 Always install terminal boots as directed in installation instructions.

• 

 Always use appropriate and adequate care in lifting components into place. 

• 

 Always insure components will remain secure during installation and operation.

• 

 Always tighten all nuts and bolts securely, per the installation instructions.

• 

 Always operate the vehicle at a walking speed with the blade installed. Never exceed 5 mph (8 km/h), even with blade up.

• 

 Always plow cautiously, impact with hidden or stationary object may cause the vehicle to stop suddenly or go out of control.

• 

 Never operate the vehicle on slopes greater than 10 degrees with the plow installed.

• 

 Never stand or ride on the plow.

• 

 Always stay clear of moving parts and joints. Always keep others away when operating or adjusting plow.

• 

 Always perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related hardware.

• 

 Always replace all worn or damaged parts before operating.

• 

 Never operate this WARN product with damaged or missing parts.

• 

 Always drive slowly over bumpy and rough terrain. Driving at speeds that cause the plow to bounce while in the up position can cause the winch to back-drive, causing the plow to work its way down. This may result in the 

plow impacting a stationary object and cause damage to the vehicle and operator injury or death.

• 

 Always drive at speeds such that the plow does not bounce and be aware of the plow position while driving at all times.

• 

 Always be aware that the purpose of the j-bolt is to break the connection between the plow and the winch, to prevent serious damage to the ATV if the plow is raised too high. The plow blade will drop suddenly if the j-bolt 

breaks, so always be sure there are no bystanders when you raise and lower the plow. 

• 

 Never raise the top of the plow above the headlights of the ATV, as it may damage the vehicle and plow.

• 

 Always replace a deformed or broken j-bolt with the spare j-bolt included in the kit.

Read installation and operating instructions thoroughly.

Your safety, and the safety of others, is very important.  To help you make informed decisions about safety, we have 

provided installation and operating instructions and other information on labels and in this guide. This information 

alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential 

hazards associated with this product, you must use your own good judgment. 

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND 

UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING 

THIS PRODUCT.

This guide identifies potential hazards and has important safety messages that help you and others avoid personal 

injury or death.  WARNING and CAUTION are signal words that identify the level of hazard.  These signal words mean:

WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations.  

 

CAUTION signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.

This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general 

information worthy of special attention.

Содержание 95160

Страница 1: ...sandjoints Alwayskeepothersawaywhenoperatingoradjustingplow Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysreplaceallwornordamagedpartsbeforeoperating NeveroperatethisWARNproductwithdamagedormissingparts Alwaysdriveslowlyoverbumpyandroughterrain Drivingatspeedsthatcausetheplowtobouncewhileintheuppositioncancausethewinchtoback drive causingth...

Страница 2: ...metofullyreadandunderstandtheinstallationandOperationsGuideincludedwiththisproduct Neveroperatethisproductifyouareunder16yearsofage Neveroperatethisproductwhenundertheinfluenceofdrugs alcoholormedications Read installation and operating instructions thoroughly T A B L E O F C O N T E N T S Tools Required page 2 Torque Specifications page 2 Parts List page 3 Installation page 4 8 Maintenance Care p...

Страница 3: ...162A1 P A R T S L I S T Item Part Number Qty Description 1 79226 1 Right Hand Front Plow Mount Bracket 2 95167 1 Hardware Kit not shown 3 79225 1 Left Hand Front Plow Mount Bracket 4 95161 1 Front Plow Mount 5 95158 1 Right Hand Support Bracket 6 95159 1 Left Hand Support Bracket 1 4 5 6 3 ...

Страница 4: ...N S T A L L A T I O N I N S T R U C T I O N S 1 Using a T27 Torx remove the four torx bolts on the front of the vehicle Repeat for other side 2 Remove the lower front plastic Repeat for other side 3 Using a 1 2 socket remove the two 5 16 flange head bolts below tow hook Figure 1 Figure 2 Figure 3 ...

Страница 5: ... I O N S 4 Install the front plow mount bracket using two 5 16 bolts and washers provided in kit Do not tighten at this time 5 Install two M6 u bolts with four M6 lock nuts provided in hardware kit Do not tighten at this time 6 Remove the zip tie fastening wire harness to the vehicle frame Figure 4 Figure 5 Figure 6 Front Plow Mount ...

Страница 6: ...cation 8 Place the right and left support brackets into place and bolt into location using three M8 flange head bolts and two lock nuts on each side 9 At this point torque all hardware to the specified ratings on page 2 NOTE A 1 4 drive socket wrench and a deep 10mm socket may need to be used to access and torque the M6 lock nuts on the u bolts See Figure 9 for reference Figure 7 Figure 8 Figure 9...

Страница 7: ... screws removed in step 1 NOTE You may need to trim the lower front plastic for clearance of plow mount and arms 11 Attach left and right puck flange to the plow push tube assembly as shown Flanges should be mounted internally with pucks facing inward 12 Install two M6 socket head bolts to front plow mount as shown Figure 10 Figure 11 Figure 12 ...

Страница 8: ... OPERATING THIS PRODUCT M A I N T E N A N C E C A R E 1 Inspect all parts on the winch winch mount and related hardware prior to each use Replace all hardware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch mount and related hardware prior to each use Tighten all nuts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced 3 Check all ca...

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