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©2012 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.

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89614A1

OUTLANDER 800R AND 1000

WARNING

 Always use extreme caution when cutting and trimming 

during fitting.

1.  Remove all but the front 2 skid plate bolts and cut skid 

plate along marked lines in Figure 1. These cuts provide the 

necessary clearance for the center plow mount.

WARNING

 Always use extreme caution when drilling on any vehicle. 

Make sure that all fuel lines, brake lines, electrical wires, and other 

objects are not punctured or damaged when/if drilling on the vehicle. 

Thoroughly inspect the area to be drilled (on both sides of material) 

prior to drilling, and relocate any objects that may be damaged. Failure 

to inspect the area to be drilled may result in vehicle damage, electrical 

shock, fire or personal injury.

2.  Using an 1-¼” hole saw, bore a hole approximately 1” from 

the edge of the factory oval as shown in Figures 2 and 3. 

This hole allows access to the mounting bolts in the frame.

I N S T A L L A T I O N   I N S T R U C T I O N S

Figure 1

Figure 2

Figure 3

Содержание 89613

Страница 1: ... or ride on the plow Always stay clear of moving parts and joints Always keep others away when operating or adjusting plow Always perform regular inspections and maintenance on the plow mechanism fasteners cable and related hardware Always replace all worn or damaged parts before operating Never operate this WARN product with damaged or missing parts Always drive slowly over bumpy and rough terrai...

Страница 2: ...bracketwillcausethebrackettonot functionproperlyandwilldrasticallyreducethelifeoftheactuatorcable Read installation and operating instructions thoroughly C A U T I O N MOVING PARTS ENTANGLEMENT HAZARD Failure to observe these instructions could lead to minor or moderate injury AlwaystaketimetofullyreadandunderstandtheinstallationandOperationsGuideincludedwiththisproduct Neveroperatethisproductifyo...

Страница 3: ... S R E Q U I R E D Socket Wrench Set 10mm 17mm Wrench Set 10mm 17mm Short Extension Flexible Extension Cut off wheel 1 1 4 Hole Saw not all sizes will be needed T O R Q U E S P E C I F I C A T I O N S Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions 1 4 6mm 8 lb ft 10 8 N m 5 16 8mm 17 lb ft 23 0 N m 3 8 10mm 30 lb ft 40 7...

Страница 4: ... Make sure that all fuel lines brake lines electrical wires and other objects are not punctured or damaged when if drilling on the vehicle Thoroughly inspect the area to be drilled on both sides of material prior to drilling and relocate any objects that may be damaged Failure to inspect the area to be drilled may result in vehicle damage electrical shock fire or personal injury 2 Using an 1 hole ...

Страница 5: ...stalling the center plow mount Option 2 Remove the aluminum skid plate and then make a cut to remove the front section of the skid plate that would be in the way of the center plow mount The section that would need to be cut is shown in Figure 5 4 Attach the center plow mount to the frame using the four M8 carriage bolts A1 and lock nuts A2 provided The right side of the frame can be seen below wi...

Страница 6: ...N I N S T R U C T I O N S Figure 7 Right Side with one of two carriage bolts attached Figure 8 Figure 9 5 Position the strap over the vehicle frame as shown and attach it to the plate with the two flanged M8 bolts A3 and locking nuts A2 provided See Figures 8 and 9 Note Be sure to position the fasteners with threads up ...

Страница 7: ...ll metal parts on the plow plow mount and related hardware prior to each use Replace all parts that appear rusted or deformed Inspect all nuts and bolts on the plow plow mount and related hardware prior to each use Tighten all nuts and bolts that appear to be loose Stripped fractured or bent bolts or nuts must be replaced Check all cables prior to use Replace cables that are worn or frayed Check a...

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