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WARN INDUSTRIES 

PAGE 1 

83036A0

©2009 Warn Industries, Inc.

WARN® and the WARN logo are trademarks of Warn Industries Inc.

 

INJURY HAZARD

 

Failure to observe these instructions could lead to severe injury or death.

 

Always

 use extreme caution when drilling on any vehicle.  Make sure that all fuel lines, brake lines, electrical 

wires, and other objects are not punctured or damaged when / if drilling on the vehicle.  Thoroughly inspect 

the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be dam-

aged.  Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, fire or personal 

injury.

 

Always

 wear safety glasses when installing this kit.  A drilling operation will cause flying metal chips.  Flying 

chips can cause eye injury.

 

Always 

use extreme caution when cutting and trimming during fitting.

 

Always

 remove jewelry and wear eye protection.

 

Never

 lean over battery while making connections.

 

Never route electrical cables:

 

 

Across any sharp edges.

 

 

Through or near moving parts.

 

 

Near parts that become hot.

 

Always

 insulate and protect all exposed wiring and electrical terminals.

 

Always

 install terminal boots as directed in installation instructions.

 

Always 

use appropriate and adequate care in lifting components into place.

 

Always

 insure components will remain secure during installation and operation.

 

Always

 tighten all nuts and bolts securely, per the installation and operation.

 

Always

 perform regular inspections and maintenance on the winch, winch mount and related hardware.

 

Never

 operate this 

WARN

 product with damaged or missing parts.

 

WARNING

INSTALLATION INSTRUCTIONS

Front Plow Mounting Kit

Front Plow Mount Kit:

 

80566

Application:  2008-2009 Suzuki King Quad 400

 

Your safety, and the safety of others, is very important.  To help you make informed decisions about 

safety, we have provided installation and operating instructions and other information on labels and in 

this guide. This information alerts you to potential hazards that could hurt you or others. It is not possible 

to warn you about all potential hazards associated with this product, you must use your own good judg-

ment. 

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT 

DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUC-

TIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.

This guide identifies potential hazards and has important safety messages that help you and others avoid 

personal injury or death

.  WARNING 

and 

CAUTION 

are signal words that identify the level of hazard.  These 

signal words mean:

WARNING signals a hazard that 

could 

cause serious injury or death, if you do not follow recom-

mendations.    CAUTION signals a hazard that 

may 

cause minor to moderate injury, if you do not 

follow recommendations.

This guide uses 

NOTICE 

to call attention to important mechanical information, and 

Note

: to emphasize 

general information worthy of special attention.

Содержание 80566

Страница 1: ...ys tighten all nuts and bolts securely per the installation and operation Always perform regular inspections and maintenance on the winch winch mount and related hardware Never operate this WARN product with damaged or missing parts WARNING INSTALLATION INSTRUCTIONS Front Plow Mounting Kit Front Plow Mount Kit 80566 Application 2008 2009 Suzuki King Quad 400 Your safety and the safety of others is...

Страница 2: ...ng instructions thoroughly Table of Contents I Parts List 3 II Tools Required 3 III Installation 4 6 IV Maintenance Care 7 Caution Moving Parts Entanglement Hazard Failure to observe these instructions could lead to minor or moderate injury Always take time to fully read and understand the installation and Operations Guide included with this product Never operate this product if you are under 16 y...

Страница 3: ...tries Inc II TOOLS REQUIRED 3 8 Ratchet and 3 1 2 extension Sockets 10mm 1 2 Wrenches 1 2 I PARTS LIST Ref Description Qty A1 Plow Mounting Plate 1 B1 U Bolt 5 16 2 B2 Flat Washer 5 16 8 B3 Lock Nut 5 16 6 B4 Capscrew 5 16 18 2 C1 Tab Plow RH Jogged 1 C2 Tab Plow LH Jogged 1 C3 Pin Plow Retaining 2 Figure 1 ...

Страница 4: ...ont bumper 2 Use the 5 16 x 1 capscrews to secure the plow mount inner mounting tabs to the vehicle as shown in Figure 3 Loosely secure the bolts using 5 16 flat washers and lock nuts Refer to Figure 1 3 Use two 5 16 u bolts to secure plow mount to vehicle frame tubes as shown in Figure 4 4 Torque all hardware to 15ft lbs 20 N m 5 Re install the factory skid plate with original fasteners III INSTA...

Страница 5: ...s of Warn Industries Inc Figure 5 Figure 6 6 Install the plow mounting tabs C1 C2 to plow tube assembly Refer to Figure 5 Loosely install fasteners Tighten the fasteners after the plow is assembled and installed in the mount per the plow assembly instructions See Figure 6 III INSTALLATION cont ...

Страница 6: ...LLED FAILURE TO DO SO CAN RESULT IN PRODUCT FAILURE WHICH CAN LEAD TO VEHICLE DAMAGE AND OPERATOR INJURY OR DEATH IV MAINTENANCE CARE 1 Inspect all parts on the winch winch mount and related hardware prior to each use Replace all hard ware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch mount and related hardware prior to each use Tighten all nuts that appear to be ...

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