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WARN® INDUSTRIES

PAGE 2

80912A0

Before You Begin

This kit is compatible with WARN’s line of ATV winches.  Winch sold separately.  Please read WARN’s
Winching Technique guide provided with the winch prior to use of this product.

Table of Contents

I.

Parts List ....................................................... 3

II.

Tools Required .............................................. 3

III.

Torque  Specifications ................................... 3

IV.

Foreman Installation ................................. 4-5

V.

Rubicon Installation ...................................... 6

VI.

Maintenance/Care ......................................... 6

Caution

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Moving P

ving P

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ving Par

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ar

ar

arts Entanglement Hazard

ts Entanglement Hazard

ts Entanglement Hazard

ts Entanglement Hazard

ts Entanglement Hazard

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ailure to obser

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o observvvvve these instructions could lead t

e these instructions could lead t

e these instructions could lead t

e these instructions could lead t

e these instructions could lead to minor or moderat

o minor or moderat

o minor or moderat

o minor or moderat

o minor or moderate injur

e injur

e injur

e injur

e injuryyyyy.....

‰

Always 

take time to fully read and understand the installation and Operations Guide included with this product.

‰

Never 

operate this product if you are under 16 years of age.

‰

Never 

operate this product when under the influence of drugs, alcohol or medications.

Read installation and operating instructions thoroughly.

Notice

Equipment Damage

‰

Always 

refer to the Installation and Specification Guide, supplied in the winch kit, for all wiring schematics and specific

details on how to wire this WARN product to your vehicle.

‰

Never 

overtighten the j-bolt to the bracket. Doing so will pinch the winch cable against the bracket, damaging the cable.

‰

Always 

put the end of the actuator cable through the slot in the Termination Bracket. Terminating the cable through any

other hole in the bracket will cause the bracket to not function properly and will drastically reduce the life of the actuator
cable.

Read installation and operating instructions thoroughly.

Содержание 80554

Страница 1: ...electrical cables o Across any sharp edges o Through or near moving parts o Near parts that become hot Alw Alw Alw Alw Alwa a a a ays ys ys ys ys insulate and protect all exposed wiring and electrical terminals Alw Alw Alw Alw Alwa a a a ays ys ys ys ys install terminal boots as directed in installation instructions Alw Alw Alw Alw Alwa a a a ays ys ys ys ys use appropriate and adequate care in li...

Страница 2: ...or or moderat o minor or moderat o minor or moderat o minor or moderate injur e injur e injur e injur e injury y y y y Always take time to fully read and understand the installation and Operations Guide included with this product Never operate this product if you are under 16 years of age Never operate this product when under the influence of drugs alcohol or medications Read installation and oper...

Страница 3: ...t 5 16 18x1 1 4x1 3 4 4 B2 1324 5 16 flat washer 8 B3 2002 5 16 18 lock nut 8 C1 79712 3 8 Safety Retaining Clip 2 D1 79340 RH Bolt On Offset Weldment 1 D2 79341 LH Bolt On Offset Weldment 1 III Torque Specifications 1 4 6mm 8 lb ft 10 8 N m 5 16 8mm 17 lb ft 22 5 N m 3 8 10mm 30 lb ft 40 7 N m 7 16 11mm 50 lb ft 67 8 N m 1 2 12mm 75 lb ft 101 7 N m A1 B1 B2 B3 C1 C1 B2 B3 D2 D1 ...

Страница 4: ...front plow mount can be installed along with existing winch mount and body armor kits 2 Slide front plow mount through vehicle frame in orientation as shown in Figure 2 Rotate the mount as required to provide adequate clearance 3 Slide u bolts around vehicle frame tube and through back side of plow mount as shown in Figure 3 Figure 1 Figure 3 Figure 2 ...

Страница 5: ...ratchet will provide better access to mounting hardware 5 Figure 5 shows a completed installation with front plow mount bolted in place 6 Bolt on right hand and left hand offset tab weldments to push tube base in orientation shown in Figure on page 3 Hardware is supplied with the plow kit Torque hardware to specification once proper fit has been verified with vehicle plow mount IV Foreman Installa...

Страница 6: ... hardware prior to each use Tighten all nuts and bolts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced immediately Check all cables prior to use Replace cables that are worn or frayed Check all moving and rotating parts Remove debris that may inhibit the part from moving freely READ THE VEHICLE S OPERATOR MANUAL WINCH OPERATOR MANUAL AND ALL WARN ING LABELS PRI...

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