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©2019 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.

 1 

106864A0

WARN INDUSTRIES, INC.

 12900 S.E. Capps Road,

Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: 1-503-722-3000

Customer Service:

 1-800-543-9276

Dealer Locater Service:

 1-800-910-1122

International Fax:

 1-503-722-3005

INSTALLATION INSTRUCTIONS

Ascent Rear Bumper

Part Number: 106619

Application: 2019+ Dodge Ram 2500 and 3500

G E N E R A L   S A F E T Y   P R E C A U T I O N S

  

 

W A R N I N G

Your safety, and the safety of others, is very important.  To help you make informed decisions about safety, we have 

provided installation and operating instructions and other information on labels and in this guide. This information 

alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards 

associated with this product, you must use your own good judgment. 

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND 

UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING 

THIS PRODUCT.

This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury 

or death.  WARNING and CAUTION are signal words that identify the level of hazard.  These signal words mean:

WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations.   CAUTION 

signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.

This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general information worthy 

of special attention.

IMPACT AND MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to severe injury or death

• 

Always

 Know Your Winch.  Take time to fully read the Instructions and/or Operations Guide, and/or Basic Guide to Winching Techniques, in order to understand 

your winch and its operations.

• 

Never

 work under vehicle before properly securing vehicle.

• 

Always

 use appropriate and adequate care in lifting components into place.

• 

Never

 work under vehicle before properly securing vehicle.

• 

Always

 use appropriate and adequate care in lifting components into place. 

• 

Never

 use a jack to support the vehicle.

• 

Always

 use jack stands in pairs to support the vehicle.

• 

Always

 use jacks or jack stands only on a hard, stable, and level surface.

• 

Never

 exceed the rated capacity of a jack or jack stands.

• 

Always

 verify that the parking brake is set, the transmission is in park (automatic) or reverse (manual) and the rear wheels are blocked before working on vehicle. 

• 

Never

 work under vehicle before properly securing vehicle.

• 

Always

 use appropriate and adequate care in lifting components into place.

• 

Always

 insure components will remain secure during installation and operation.

• 

Always

 tighten all nuts and bolts securely, per the installation and operation.

• 

Always

 perform regular inspections and maintenance on the winch, winch mount and related hardware.

• 

Always

 replace all worn or damaged parts before operating.

• 

Never

 operate this WARN product with damaged or missing parts. 

• 

Always

 use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are not punctured or 

damaged when / if drilling on the vehicle. Thoroughly inspect the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that 

may be damaged. Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, fire or personal injury.

• 

Always

 use extreme caution when cutting and trimming during fitting.

• 

Always

 wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can cause eye injury.

• 

Always

 remove jewelry and wear eye protection. 

• 

Never

 lean over battery while making connections.

• 

Never

 route electrical cables across any sharp edge, through or near moving parts, near parts that become hot.  

Read installation and operating instructions thoroughly.

Содержание 106619

Страница 1: ... in order to understand your winch and its operations Never work under vehicle before properly securing vehicle Always use appropriate and adequate care in lifting components into place Never work under vehicle before properly securing vehicle Always use appropriate and adequate care in lifting components into place Never use a jack to support the vehicle Always use jack stands in pairs to support...

Страница 2: ...eroperatethisproductwhenundertheinfluenceofdrugs alcoholormedications Read installation and operating instructions thoroughly T A B L E O F C O N T E N T S Tools Required page 2 Parts List page 3 Torque Specifications page 3 Installation page 4 6 Maintenance Care page 6 T O O L S R E Q U I R E D Standard Wrench and Socket Set Metric Wrench and Socket Set B E F O R E Y O U B E G I N N O T I C E Thi...

Страница 3: ...structions FASTENERSIZE FASTENERTORQUE FASTENERSIZE FASTENERTORQUE lb ft N m M4 2 3 1 4 8 11 M5 4 5 6 5 16 17 23 M6 7 5 10 3 8 30 40 M8 18 25 7 16 48 66 M10 37 50 1 2 74 100 9 16 106 144 5 8 148 200 3 4 269 364 Item PN Description Qty B1 83125 M6 X 1 0 FLANGED NUT 8 B2 79153 M6 1 0 X 16MM FLANGE BOLT 4 B3 84881 M6 X 1 X 20MM STAINLESS SCREW 4 B4 87166 M10 X 1 50 FLANGE NUT 12 B5 79583 M10 X 1 5 X ...

Страница 4: ... N S 1 Using a 10mm socket remove license plate 2 Remove the two bolts from license plate location 3 From underneath the vehicle at the rear driver s side corner unplug the bumper harness and unsnap from vehicle frame 4 While supporting the bumper remove the two bumper mounting nuts using a 15mm socket each side Figure 1 Figure 2 Figure 3 ...

Страница 5: ...lt on the rear of each housing with a 10mm wrench 13 Reinstall trailer plug and license plate lights into new bumper 14 Install the sensor carriages into the new bumper by either of the two methods below a Using a razor blade cut the sensor carriages out of the stock bumper and carefully glue into the new bumper with a waterproof adhesive or epoxy b Order new carriages for the FRONT bumper of your...

Страница 6: ... etc and secure up and out of the way with included zip ties 23 If vehicle is not equipped with sensors use provided plugs B6 in sensor holes Installation is now complete CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE READ AND UNDER STAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT M A I N T E N A N C E C A R ...

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