background image

©2016 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.

 2 

100956A1

  

 

C A U T I O N

MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to minor or moderate injury

• 

Always

 take time to fully read and understand the installation and Operations Guide included with this product.

• 

Never

 operate this product if you are under 16 years of age.

• 

Never

 operate this product when under the influence of drugs, alcohol or medications.

Read installation and operating instructions thoroughly.

T A B L E   O F   C O N T E N T S

Tools Required .............................................................................................................................page 2
Torque Specifications ................................................................................................................page 2
Parts List.........................................................................................................................................page 3
Installation ................................................................................................................................page 4-7
Maintenance/Care ......................................................................................................................page 7

T O O L S   R E Q U I R E D

-  Standard sockets
-  Metric sockets
-  Socket extension
-  Ratchet

T O R Q U E   S P E C I F I C A T I O N S

Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions.

FASTENER SIZE 

FASTENER TORQUE 

FASTENER SIZE 

FASTENER TORQUE 

lb-ft 

(N.m) 

lb-ft 

(N.m) 

1/4" 

8

(11)

M4

(2)

3

5/16" 

17

(23)

M5

(4.5)

6

3/8" 

30

(40)

M6

(7.5)

10

7/16”

48

(66)

M8

(18)

25

1/2" 

74

(100)

M10

(37)

50

9/16”

106

(144)

5/8" 

148

(200)

3/4”

269

(364)

N O T I C E

EQUIPMENT DAMAGE

• 

Never

 tow vehicle by attaching a tow bar to the eyelets on the bumper.  

• 

Never

 attach tow bars directly to the bumper.  Damage to bumper may occur.  WARN bumpers are not designed to be used for flat towing.  Consult with the manufacturer of your tow bar system for the proper vehicle tow 

bar brackets..

Read installation and operating instructions thoroughly.

Содержание 100878

Страница 1: ...iringandelectricalterminals Alwaysinstallterminalbootsasdirectedininstallationinstructions Alwaysuseappropriateandadequatecareinliftingcomponentsintoplace Alwaysinsurecomponentswillremainsecureduringinstallationandoperation Alwaystightenallnutsandboltssecurely pertheinstallationinstructions Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysrepl...

Страница 2: ...7 Maintenance Care page 7 T O O L S R E Q U I R E D Standard sockets Metric sockets Socket extension Ratchet T O R Q U E S P E C I F I C A T I O N S Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions FASTENERSIZE FASTENERTORQUE FASTENERSIZE FASTENERTORQUE lb ft N m lb ft N m 1 4 8 11 M4 2 3 5 16 17 23 M5 4 5 6 3 8 30 40 M6 7...

Страница 3: ...P A R T S L I S T ID Part No Description Qty B1 2002 5 16 NUT LOCKING 4 B2 1324 5 16 FLAT WASHER 4 B3 93105 M8 FLAT WASHER 4 B4 1402 5 16 LOCK WASHER 4 B5 7355 5 16 CARRIAGE BOLT 4 B6 22508 M8 HEX HEAD BOLT 4 ID Part No Description Qty A1 100896 WINCH MOUNT BRACKET 1 A2 100898 FAIRLEAD BRACKET 1 ...

Страница 4: ...ead screws 2 With front grill removed it may be necessary to remove some of the surface weld which may interfere with placing the winch mount into place 3 Remove just enough weld that it is even with the mounting flange from both sides 4 Before installing the winch to the mount insert the upper and lower carriage bolts B5 Refer to exploded view on page 3 Figure 1 Figure 2 Figure 3 Figure 4 Upper B...

Страница 5: ...re that came with your winch 6 Attach the fairlead to fairlead bracket 7 Secure fairlead bracket to winch mount 8 Tighten all hardware refer to page 2 for specifications 9 The winch mount winch fairlead bracket and fairlead are now ready to install as one unit I N S T A L L A T I O N I N S T R U C T I O N S Figure 5 Figure 6 Figure 7 Figure 8 ...

Страница 6: ...c 6 100956A1 10 Slide the assembled winch unit into position same area where you removed the welds 11 Secure with remaining fasteners provided and tighten NOTE For 570 Models You will need to reverse the direction of bolts to allow for clearance Figure 11 Figure 9 Figure 10 Figure 11 ...

Страница 7: ...rn front plow mount you will need further trimming of the plastic See the front plow mounting instruction for this procedure 15 Your installation is now complete Figure 13 M A I N T E N A N C E C A R E 1 Inspect all parts on the winch winch mount and related hardware prior to each use Replace all hardware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch mount and rel...

Отзывы: