Contents
Page
1.0
User Instructions ............................................................................................................................................................ 2
1.1
Goldbird Models ................................................................................................................................................. 2
1.2
Bluebird, Kabin Pak and Whitebird Models ........................................................................................................ 2
1.3
Servicing ............................................................................................................................................................ 2
1.4
Components 50/70, 70/90, 90/120, 120/150, 150/200, 200/250 ........................................................................ 2
1.5
System Boiler ..................................................................................................................................................... 3
1.6
Components 50/90 Front Servicing Boiler
1.7
Components 300, 400 & 500 Industrial Boilers .................................................................................................. 4
1.8
Baffles ................................................................................................................................................................ 5
2.0
Introduction ..................................................................................................................................................................... 6
2.1
General Requirements ....................................................................................................................................... 6
3.0
Dimensions ..................................................................................................................................................................... 7
3.1
Goldbird & Whitebird Models ............................................................................................................................. 7
3.2
Bluebird Models ................................................................................................................................................. 7
3.3
Industrial Bluebird Models .................................................................................................................................. 8
3.4
Kabin Pak ........................................................................................................................................................... 8
3.5
Kabin Pak Back Outlet ....................................................................................................................................... 9
3.6
Slimline Kabin Pak ............................................................................................................................................. 9
3.7
Flue Options ..................................................................................................................................................... 10
4.0
Installation ..................................................................................................................................................................... 12
4.1
Service Access ................................................................................................................................................. 12
4.2
Hearth .............................................................................................................................................................. 12
4.3
Heating System ................................................................................................................................................ 12
4.4
Sealed System ................................................................................................................................................. 12
4.5
Air Vents ........................................................................................................................................................... 13
4.6
Drain Cock ....................................................................................................................................................... 13
4.7
Expansion Vessels ........................................................................................................................................... 13
4.8
System Filling ................................................................................................................................................... 13
4.9
System Pressure .............................................................................................................................................. 13
5.0
Electricity Supply ......................................................................................................................................................... 14
5.1
Dual Thermostat ............................................................................................................................................... 14
5.2
RDB Control Box .............................................................................................................................................. 14
5.3
Control Panel Wiring (Goldbirds) ..................................................................................................................... 15
5.4
R40 Control Box ............................................................................................................................................... 16
5.5
Installation of Optional Programmer ................................................................................................................. 16
5.6
System Wiring Diagrams (Goldbirds) ............................................................................................................... 17
6.0
Technical Data ............................................................................................................................................................... 19
6.1
Goldbird, Whitebird & Bluebird ......................................................................................................................... 19
6.2
Industrial Bluebirds ........................................................................................................................................... 21
7.0
Air Supply ...................................................................................................................................................................... 22
7.1
Open Flue Boilers ............................................................................................................................................ 22
7.2
Balanced Flue Boilers ...................................................................................................................................... 22
8.0
Flues
......................................................................................................................................................................... 23
8.1
Conventional Flues .......................................................................................................................................... 23
8.2
Low Level Flues ............................................................................................................................................... 23
8.3
Installation of Flues .......................................................................................................................................... 25
9.0
Installation of Boilers ................................................................................................................................................... 27
9.1
120/150 & 150/200 White Casings ................................................................................................................... 27
9.2
Industrial Bluebird Casings .............................................................................................................................. 27
9.3
Industrial Firebrick ............................................................................................................................................ 27
9.4
Kabin Pak Installations ..................................................................................................................................... 29
9.5
Standard Kabin Paks ....................................................................................................................................... 30
9.6
Kabin Pak Vertical Flue Adaptor ....................................................................................................................... 30
9.7
Slimline Kabin Pak ........................................................................................................................................... 31
9.8
Slimline Kabin Pak Vertical Flue Adaptor ......................................................................................................... 31
10.0
Oil Supply ...................................................................................................................................................................... 32
10.1
One Pipe System ............................................................................................................................................. 32
10.2
Two Pipe System ............................................................................................................................................. 33
10.3
Deaerator System ............................................................................................................................................ 33
10.4
One Pipe Lift .................................................................................................................................................... 34
11.0
Burners ......................................................................................................................................................................... 35
11.1
RDB Burner ...................................................................................................................................................... 35
11.2
G10 Burner ....................................................................................................................................................... 35
11.3
G20S Burner .................................................................................................................................................... 36
11.4
Oil Supply ......................................................................................................................................................... 36
11.5
Air Damper Adjustment .................................................................................................................................... 37
11.6
Electrode Setting .............................................................................................................................................. 37
11.7
Burner Start-up Cycle ....................................................................................................................................... 37
12.0
Servicing & Commissioning ........................................................................................................................................ 38
12.1
Commissioning ................................................................................................................................................. 38
12.2
Servicing .......................................................................................................................................................... 38
13.0
User Instructions – Horstmann 626 Internal Programmer ........................................................................................ 39
14.0
Fault Finding ................................................................................................................................................................. 44
15.0
Spares
......................................................................................................................................................................... 45
15.1
RDB Burners 1 & 2 ........................................................................................................................................... 45
15.2
RDB 3 & 4 Burners ........................................................................................................................................... 46
15.3
R40 G10 Burner ............................................................................................................................................... 47
15.4
R40 G20S Burner ............................................................................................................................................. 48
15.5
Boiler Parts List ................................................................................................................................................ 49
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