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Rev. 1.2

 

Assembly Instructions 

– Dosing Valves  WDV-0x 

Page 4 of 34 

 

 

 

Walther Systemtechnik GmbH 

– D 76726 Germersheim 

Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 
http://www.walther-2000.de 

– [email protected] 

 

EC Declaration of Incorporation 

in accordance with EU Machinery Directive 2006/42/EU, dated 17 May 2006, Appendix II B 

We  herewith  confirm  that  the  below  mentioned  incomplete  device  meets  the  basic  requirements  for  safety 
and health as stated in EU Machinery Directive 2006/42/EU for its design and construction as well as for the 
configuration released by us on the market. This machine component will not be operated before it has been 
determined  that  the  incomplete  system  where  the  machine  component  will  be  installed  also  meets  the 
requirements of the Directive (2006/42/EG). 

Manufacturer  

Walther Systemtechnik GmbH 
Hockenheimer Straße 3 
D- 76726 Germersheim 

 

Description  

Dosing Valves, Article No. WDV-01 bis 04 

 

We also declare the conformity with other, product-relevant directives/guidelines: 

 

Mach. Direct. 2006/42/EU App. I, Clause: 1.1.2, 1.1.3, 1.1.5, 1.1.6, 1.3.2, 1.3.3, 
1.3.4, 1.5.9 
EMC- Directive 2014/30/EU, dated 26. February 2014 

 

Applied harmonized standards, in particular: 

DIN EN ISO 12100 

 Safety  of  Machinery 

–  General  Design  Principles  – 

Risk  Assessment  and  Risk  Reduction  (ISO 
12100:2010) 

 

In  addition,  we  also  confirm  that  the  special  documentation  according  to  Appendix  VII  Part  B  has 
been prepared. 
 

The manufacturer, respectively his authorized representative obligates himself to submit this documentation 
to the market surveillance authorities, if requested. 
 
This EC Declaration of Incorporation becomes invalid if the incomplete device will be altered or changed 
without consent of Walther Systemtechnik GmbH. 

 
 
Authorized representative for Technical Documentation: 

 

Stefan Hirl, Hockenheimer Straße 3, D- 76726 Germersheim 

 
 
 

Germersheim, 09 August 2016 
(Place, Date) 

 

 

 

 

 

 

 

(Stefan Hirl, Management)

 

Содержание WDV-01

Страница 1: ...ER Dosing Valve 0 001 0 020 cm 1 20 mm WALTHER Dosing Valve 0 010 0 200 cm 10 200 mm WDV 03 WDV 04 WALTHER Dosing Valve 0 100 2 000 cm 100 2000 mm WALTHER Dosing Valve 1 000 6 000 cm 1000 6000 mm NOTE...

Страница 2: ...4 4 STEPS IN THE DOSING PROCESS WITH THE WDV 9 4 5 TECHNICAL DATA 11 5 INITIAL START UP 12 5 1 MOUNTING AND INSTALLATION 12 5 2 ADJUSTING THE INCOMPLETE DEVICE 12 6 OPERATION 13 6 1 GENERAL INFORMATI...

Страница 3: ...NED DRAWING DOSING VALVE WDV 03 25 10 3 1 Spare Part Drawing Dosing Valve WDV 03 26 10 3 2 Spare Part List Dosing Valve WDV 03 up to batch no 011386 27 10 3 3 Spare Part List Dosing Valve WDV 03 from...

Страница 4: ...tra e 3 D 76726 Germersheim Description Dosing Valves Article No WDV 01 bis 04 We also declare the conformity with other product relevant directives guidelines Mach Direct 2006 42 EU App I Clause 1 1...

Страница 5: ...ive measures of precaution have not been taken This signal word is also used to describe possible property damages IMPORTANT Indicates tips for usage and other particularly useful information No dange...

Страница 6: ...etc or media which have not been approved in writing by the manufacturer Using corrosive and or curable materials Operating the device with insufficient knowledge about the operation maintenance and...

Страница 7: ...ages from external forceful impact or careless on and off loading Depending on the mode of transportation suitable transport and load securing has to be selected The device will be aligned and leveled...

Страница 8: ...ease dosing The dosing pressure depends on the lubricant feed pressure medium In order to obtain a high quality and repeatability of the dosing process the complete cycle must be complet ed This means...

Страница 9: ...ttp www walther 2000 de info walther 2000 de 4 4 Steps in the Dosing Process with the WDV I Dosing lift 1 The dosing chamber is filled with medium before the actual dosing Controlled via an external 5...

Страница 10: ...ft 3 Once the dosing piston reaches the end position the dosing piston sensor sends a signal if applicable The volume has been completely dosed 4 Controlled by the external 5 2 way valve the air pisto...

Страница 11: ...re bar 5 7 1 Do not exceed the max screw in depth WALTHER Dosing Valve WDV 03 WALTHER Dosing Valve WDV 04 Dosing range cm mm 0 100 2 000 100 2000 1 000 6 000 1000 6000 Weight kg 0 773 0 802 Material i...

Страница 12: ...he manufacturer prior to shipping Due to testing resi dues of test liquid may be found inside the valve 1 Make sure that the lubricant feed hose is filled with lubricant and all air is removed Then co...

Страница 13: ...incomplete device may only be operated if the safety related equipment is permanently effective and not suspended during operation or altered in its intended effectiveness 6 2 Operating Elements 6 3...

Страница 14: ...The following has to be observed for a long term interruption of the device Make sure that system is depressurized check all displays IMPORTANT Please follow the maintenance instructions 7 3 Shutdown...

Страница 15: ...ent In case of multiple shift or very intensive operation maintenance intervals must be shortened accordingly Also take into account other influences on maintenance need such as dirty environment WHEN...

Страница 16: ...but no lubricant is ejected Is no lubricant fed by the feed pump Check feed pump See operating manual of feed pump Check venting screw of feed pump See operating manual of feed pump Leakage Check dosi...

Страница 17: ...ing Valves WDV 0x Page 17 of 34 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 Appendix 10 1 Dimensi...

Страница 18: ...ns Dosing Valves WDV 0x Page 18 of 34 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 1 1 Spare Part...

Страница 19: ...ring 5 10 970001038 Kolben Piston 1 11 978221401 Glydring Stange 3x2 hydr Glydring rog 3x2 hydr 2 12 970001738 Luftzylinder Air cylinder 1 13 970001737 Endst ck End piece 1 14 970001045 Anschlag Stop...

Страница 20: ...002733 Endst ck End piece 1 14 970001045 Anschlag Stop 1 15 970001043 Kolben Piston 1 16 970001039 Nadel Needle 1 17 970001041 H lse Sleeve 1 18 978353502 Nutring Slot ring 1 19 970001042 Buchse Socke...

Страница 21: ...ns Dosing Valves WDV 0x Page 21 of 34 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 2 Dimensioned D...

Страница 22: ...ns Dosing Valves WDV 0x Page 22 of 34 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 2 1 Spare Part...

Страница 23: ...ring 5 10 970001629 Kolben Piston 1 11 978221401 Glydring Stange 3x2 hydr Glydring rog 3x2 hydr 2 12 970001738 Luftzylinder Air cylinder 1 13 970001737 Endst ck End piece 1 14 970001045 Anschlag Stop...

Страница 24: ...2733 Endst ck End piece 1 14 970001045 Anschlag Stop 1 15 970001043 Kolben Piston 1 16 970001039 Nadel Needle 1 17 970001041 H lse Sleeve 1 18 978353502 Nutring Slot ring 1 19 970001042 Buchse Socket...

Страница 25: ...ns Dosing Valves WDV 0x Page 25 of 34 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 3 Dimensioned D...

Страница 26: ...ns Dosing Valves WDV 0x Page 26 of 34 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 3 1 Spare Part...

Страница 27: ...ng ARUP 6 Stepseal ARUP 6 1 12 978223201 Glydring Stange 5 7x2 hydr Glydring rod 5 7x2 hydr 2 13 970001591 Kolben Piston 1 14 970001586 Ventilstange Valve rod 1 15 970001590 O Ring O ring 1 16 9700015...

Страница 28: ...d 1 15 970001590 O Ring O ring 1 16 970001587 Dosierschraube Metering screw 1 17 970001588 Regulierh lse Metering sleeve 1 18 978424105 Zyl Schraube Socket head screw 1 19 978223200 O Ring O ring 1 20...

Страница 29: ...ns Dosing Valves WDV 0x Page 29 of 34 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 4 Dimensioned D...

Страница 30: ...ns Dosing Valves WDV 0x Page 30 of 34 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 4 1 Spare Part...

Страница 31: ...Stangendichtung ARUP 6 Stepseal ARUP 6 1 12 978223201 Glydring Stange 5 7x2 hydr Glydring rod 5 7x2 hydr 2 13 970001591 Kolben Piston 1 14 970001586 Ventilstange Valve rod 1 15 970001590 O Ring O rin...

Страница 32: ...tange Valve rod 1 15 970001590 O Ring O ring 1 16 970001587 Dosierschraube Metering screw 1 17 970001588 Regulierh lse Metering sleeve 1 18 978424105 Zyl Schraube Socket head screw 1 19 978223200 O Ri...

Страница 33: ...7274 7022 91 http www walther 2000 de info walther 2000 de 10 5 Accessories Picture Article Number Description WDV DS Dosing piston sensor see also Product Catalog DOSING 97PA21X XX Pressure sensor se...

Страница 34: ...ing Valves WDV 0x Page 34 of 34 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 5 1 Data Sheet Dosing...

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