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35

8.2     BOLT TORQUE

CHECKING BOLT TORQUE

The tables shown below give correct torque values for various bolts and capscrews.  Tighten all bolts to 

the torques specified in chart unless otherwise noted.  Check tightness of bolts periodically, using bolt 

torque chart as a guide.  Replace hardware with the same strength bolt.

ENGLISH TORQUE SPECIFICATIONS

METRIC TORQUE SPECIFICATIONS

SAE 2

(N.m)  (lb-ft)

Bolt Torque*

Bolt

Diameter

"A"

SAE 5

(N.m)  (lb-ft)

SAE 8

(N.m)  (lb-ft)

1/4"

5/16"

3/8"

7/16"

1/2"

9/16"

5/8"

3/4"

7/8"

1"

8

13

27

41

61

95

128

225

230

345

6

10

20

30

45

60

95

165

170

225

12

25

45

72

110

155

215

390

570

850

9

19

33

53

80

115

160

290

420

630

17

36

63

100

155

220

305

540

880

1320

12

27

45

75

115

165

220

400

650

970

8.8

(N.m)     (lb-ft)

Bolt Torque*

Bolt

Diameter

"A"

0.9

(N.m)     (lb-ft)

M3

M4

M5

M6

M8

M10

M12

M14

M16

M20

M24

M30

M36

.5

3

6

10

25

50

90

140

225

435

750

1495

2600

.4

2.2

4

7

18

37

66

103

166

321

553

1103

1917

1.8

4.5

9

15

35

70

125

200

310

610

1050

2100

3675

1.3

3.3

7

11

26

52

92

148

229

450

774

1550

2710

Torque figures indicated above are valid for non-greased or non-oiled threads and heads unless oth

-

erwise specified.  Therefore, do not grease or oil bolts or capscrews unless otherwise specified in this 

manual.  When using locking elements, increase torque values by 5%.

*   Torque value for bolts and capscrews are identified by their head markings.

Содержание EU7200E

Страница 1: ...PORTABLE GENERATOR MODEL EU7200E EU6000 EU5000E OPERATOR S MANUAL EU7200E EU5000E...

Страница 2: ...earest Authorized Repair Centre or distributer Only these locations are authorized to make repairs to the product or affect the replacement of defective parts which will be done at no charge within a...

Страница 3: ...ealer and the customer at the time of deliv ery Customer s Name Dealer Name Address Address City State Province Code City State Province Code Phone Number Phone Number Contact Name Model Serial Number...

Страница 4: ...n The serial number plates are located where indicated Please mark the numbers in the spaces provided for easy reference SERIAL NUMBER LOCATION Model Number _ _________________________________________...

Страница 5: ...7 2 10 Battery Safety 7 2 11 Gas Motor Safety 8 2 12 Employee Sign Off Form 9 3 Safety Sign Locations 10 4 Assembling 12 5 Operation 14 5 1 To the New Operator or Owner 14 5 2 Machine Components 15 5...

Страница 6: ...ion Maintenance and Trouble Shooting information contained within the Operator s Manual This manual covers the Wallenstein Portable Generator Models EU5000 EU5000E EU6000 EU6000E and EU7200E Use the T...

Страница 7: ...9283 or Fax 519 699 4146 DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations...

Страница 8: ...he using and maintenance procedures and related SAFETY information contained in this manual This manual will take you step by step through your working day and alerts you to all good safety practices...

Страница 9: ...lowed to work with this equipment Do not allow persons to use or assemble this unit until they have read this manual and have developed a thorough understanding of the safety precautions and of how it...

Страница 10: ...all new personnel and review instruc tions frequently with existing workers Be certain only a properly trained and physically able person will use the machinery A person who has not read and understo...

Страница 11: ...rly positioned ad justed and in good operating condition 7 Ensure that all safety shielding and safety signs are properly installed and in good condi tion 2 6 MAINTENANCE SAFETY 1 Good maintenance is...

Страница 12: ...ever allow children or unauthorized people to operate or be around this machine 13 Keep the working area clean and free of de bris to prevent tripping Operate only on level ground 14 Do not cover the...

Страница 13: ...ine starts 15 DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation Use proper tools to service engine 16 DONOToperateenginewithoutamuffler Inspect...

Страница 14: ...one else to use this generator until such information has been reviewed Annually review this information before the season start up Make these periodic reviews of SAFETY and OPERATION a standard pract...

Страница 15: ...tors and shields before starting and operating Do not connect the generator to a commercial power line Do not operate with damaged or defective extension cords or power cords Never operate any electri...

Страница 16: ...ur authorized dealer The types of safety signs and locations on the equipment are shown in the illustrations that follow Good safety requires that you familiarize yourself with the various safety sign...

Страница 17: ...sembling the machine W h e n t h e m a c h i n e i s s h i p p e d follow this procedure when preparing for the customer 1 Clear the area of bystanders especially small children before starting 2 Move...

Страница 18: ...b Bring a battery to the machine c Lay out components d Position battery in its tray e Install the anchor posts and top brack ets Snug up tightly f Attach cables to battery posts and tighten to their...

Страница 19: ...starting Review safety instructions annually Stop and disable engine remove ignition key and place in your pocket and wait for all mov ing parts to stop before servicing adjusting or repairing To pre...

Страница 20: ...gine B Fuel Tank C Battery D Control Panel E Pull Start F 120 V Outlets G 240 V Outlets H Circuit Breaker J Generator K Ignition Switch The unit is designed to provide 120 V or 240 V 60 Hz power as a...

Страница 21: ...nance Section 5 4 PRE OPERATION CHECKLIST Efficient and safe operation of the Wallenstein Port able Generator requires that each operator reads and understands the using procedures and all related sa...

Страница 22: ...etent position to engage the starter solenoid and start the engine Release the key when the engine starts and it will return to the RUN position b Choke This push pull knob controls the position of th...

Страница 23: ...EU6000 E 240 V 25 A EU7200E 240 V 30 A d 120 Volt Circuit Breakers These push switches are used to reset the circuit break ers to the adjacent 120 Volt outlets Push the switch to reset the breaker if...

Страница 24: ...o not operate with damaged or defective extension cords or power cords Never oper ate any electrical equipment with damaged or defective cords Do not operate this generator in areas with poor ventilat...

Страница 25: ...load 5 Stopping a Turn the appliance off or unplug the electrical load b Run the engine for approximately three minutes to allow the engine to cool c Turn engine off 6 Emergency Stopping Turn the eng...

Страница 26: ...nce exceeds the outlet capacity the cir cuit breaker will be tripped Reduce the current draw and reset the breaker before resuming operation 10 Electrical Component Condition Always use electrical com...

Страница 27: ...to a Keep all electrical components in good condition b Do not operate with frayed cracked or damaged parts c Ground the frame if operating in damp or wet conditions d Do not operate with wet hands 1...

Страница 28: ...orking area neat and clean to prevent slipping and tripping Prevent accidents at the work site d Always ground the frame to minimize the chance of sparks shocks or shorts This is very important in dam...

Страница 29: ...attach to the frame for moving with anAframe forklift crane or other lifting system 2 Wheel Kit Awheel kit is available to move the genera tor Place the frame into the wheel kit and move to the new lo...

Страница 30: ...e off 5 Touchupallpaintnicksandscratchestoprevent rusting 6 Remove ignition key and store in a secure place 7 Remove the battery and store it in a cool dry area on wooden blocks or a wooden pallet Cha...

Страница 31: ...When completing a maintenance or service function make sure all safety shields and de vices are installed before placing unit in serv ice 6 SERVICE AND MAINTENANCE 6 1 SERVICE 6 1 1 FLUIDS AND LUBRIC...

Страница 32: ...is based on normal operating conditions Severe or unusual condi tions may require more frequent lubrication or oil changes 8 Hours or Daily 1 Check engine fluids levels a Oil level b Fuel level Fig 15...

Страница 33: ...40 Hours or Weekly 1 Clean engine air cleaner 100 Hours or Monthly 1 Change engine oil a Drain plug b Fill plug Fig 16 AIR CLEANER Typical Fig 17 ENGINE EU6000 EU7200E a a a b b b EU5000E EU6000 EU720...

Страница 34: ...100 Hours or Monthly 2 Replace engine air cleaner Annually 1 Clean machine Fig 18 AIR CLEANER Typical Fig 19 MACHINE EU6000 EU7200E EU6000 EU7200E 29...

Страница 35: ...ails of service Copy this page to continue record ACTION CODE CK CHECK CL CLEAN R REPLACE CH CHANGE HOURS SERVICED BY MAINTENANCE 8 Hours or Daily CK Engine Fluid Levels 40 Hours or Weekly CL Air Clea...

Страница 36: ...the Operator s Manual for the en gine 2 Place all controls in neutral stop engine and remove ignition key and place in pock et before maintaining 3 Remove the cover over the air cleaner 4 Remove the...

Страница 37: ...m to keep the contaminants in suspension 4 Place a pan under the drain plug 5 Remove the drain plug and allow the oil to drain for 10 minutes 6 Install and tighten the drain plug 7 Dispose of the used...

Страница 38: ...00 continuous watts of power at any type of remote location It is a simple and reliable system that requires minimal maintenance In the following section we have listed many of the problems causes and...

Страница 39: ...34 8 SPECIFICATIONS 8 1 MECHANICAL SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE...

Страница 40: ...72 110 155 215 390 570 850 9 19 33 53 80 115 160 290 420 630 17 36 63 100 155 220 305 540 880 1320 12 27 45 75 115 165 220 400 650 970 8 8 N m lb ft Bolt Torque Bolt Diameter A 10 9 N m lb ft M3 M4 M5...

Страница 41: ...afety Training 5 Sign Off Form 9 Storage Safety 7 Safety Sign Locations 10 Service and Maintenance 26 Maintenance 31 Service 26 Specifications 34 Bolt Torque 35 Mechanical 34 T Trouble Shooting 33 A A...

Страница 42: ...WALLENSTEIN 4144 BOOMER LINE ST CLEMENTS ON N0B 2M0 CANADA PH 519 699 9283 FAX 519 699 4146 PRINTED IN CANADA FEBRUARY 2009 PART NUMBER Z97035...

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