
2
TABLE OF CONTENTS
WARRANTY ...............................................................3
DK SERIES PORTABLE DIESEL GENERATOR ......4
DELIVERY INSPECTION REPORT ...........................4
SERIAL NUMBER LOCATION ..................................5
LABELLING INFORMATION .....................................5
1 INTRODUCTION ...........................................6
2 SAFETY ........................................................7
SAFETY DO'S & DON'TS' .........................8
EQUIPMENT SAFETY GUIDELINES ........9
SAFETY TRAINING .................................10
2.4 PREPARATION ........................................11
2.5
MAINTENANCE SAFETY ........................12
REFUELING SAFETY .............................12
OPERATING SAFETY .............................13
TRANSPORT SAFETY ............................13
BATTERY SAFETY ..................................14
2.10 STORAGE SAFETY.................................14
2.11 ELECTRICAL SAFETY ............................14
2.12 DIESEL ENGINE SAFETY .......................15
2.13 SIGN-OFF FORM ....................................16
SAFETY SIGNS ..........................................17
HOW TO INSTALL SAFETY SIGNS: .......17
SAFETY SIGN EXPLANATIONS: ............17
SAFETY SIGN LOCATIONS ....................18
OPERATION & FEATURES .......................19
TO THE NEW OPERATOR OR OWNER 19
4.1.1 SAFE CONDITION .................................19
4.1.2 INSTALL BATTERY: .................................20
4.2
MACHINE COMPONENTS ......................21
4.2.2 DK5000E ..................................................21
4.2.3 DK7300E ..................................................21
4.3
MACHINE BREAK-IN ..............................22
PREOPERATION CHECKLIST................22
4.5 CONTROLS ............................................ 23
4.5.1 DIESEL ENGINE..................................... 23
4.5.2 ELECTRICAL CONTROLS ..................... 24
4.5.3 FULL POWER FEATURE ....................... 24
4.5.4 POWER MONITOR ................................ 25
4.6
ELECTRICAL LOAD .............................. 26
4.6.1 BALANCING LOADS .............................. 26
4.6.2 WATTAGE AND LOAD ............................ 26
4.6.3 CALCULATING LOAD ............................ 26
4.6.4 WATTAGE CHART .................................. 27
4.7
FIELD OPERATION ................................ 28
4.7.1. PREPARE ............................................... 28
4.7.2. START ..................................................... 29
4.7.3. RESIDENTIAL......................................... 31
5.1 MOVING ................................................. 31
5.1.1. TRANSPORTING: .................................. 31
5.1.2 WHEEL KIT: ............................................ 31
5.2 STORAGE .............................................. 32
5.2.1 PLACING IN STORAGE ......................... 32
5.2.2 REMOVING FROM STORAGE .............. 32
SERVICE AND MAINTENANCE ............... 33
6.1 SERVICE ................................................ 33
6.1.1 FLUIDS AND LUBRICANTS ................... 33
6.1.2 FLUIDS AND LUBRICANTS ................... 33
6.2 MAINTENANCE ...................................... 34
6.2.1 GENERAL MAINTENANCE .................... 34
6.2.2 ENGINE MAINTENANCE ....................... 34
6.2.3 ALTERNATOR MAINTENANCE ............. 34
6.2.4 SERVICING THE BATTERY .................. 35
7 SPECIFICATIONS ..................................... 36
7.1 MECHANICAL......................................... 36
7.2
BOLT TORQUE ....................................... 37
TROUBLE SHOOTING .............................. 38
9 ACCESSORIES ......................................... 39
INDEX...................................................................... 40