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Wacker Neuson IRFU Series, Руководство оператора

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6 Structure and function

100_0101_sf_0001.fm

21

6

Structure and function

6.1

Application

Use the machine only as intended, see chapter Safety, Proper use.

IRFU GV

The machine is protected from damage of the formworks by the rubber seal cap 

(GV).

6.2

Functionality

Principle

The machine is an internal vibrator which creates high-frequency vibrations in 

the vibrator head. 
Concrete is deaerated and compressed in the effective range of the vibrator 

head when the vibrator head is immersed into the fresh concrete.
The fresh concrete is simultaneously cooling the vibrator head.

Note:

The concrete is being compressed for as long as bubbles of air arise.

Bodyguard

®

The Bodyguard

®

 connects the power supply with the inverter and monitors the 

incoming and outgoing operating currents. The Bodyguard

®

 is designed to pro-

tect the user against electrocution.
If the machine is correctly connected and if there are no dangerous leakage cur-

rents, the control lamp lights green.
If there is a leakage current within the machine, the control lamp lights red. In this 

case the electric power supply from the mains is interrupted and the inverter is 

inhibited. The machine does not work. The power supply will remain interrupted 

until the fault has been corrected.

Note:

The machine works only in combination with the Bodyguard

®

.

Thermal overload switch

The machine is protected against overheating. In the case of overheating, the 

machine will automatically be deactivated.

Содержание IRFU Series

Страница 1: ...Operator s manual Internal vibrator with integrated inverter IRFU 02 2015 5000212651en 12...

Страница 2: ...Manufacturer Wacker Neuson Produktion GmbH Co KG Preu enstra e 41 80809 M nchen www wackerneuson com Tel 49 0 89 354 02 0 Fax 49 0 89 354 02 390 Translation of the original operator s manual in German...

Страница 3: ...ring the operation of electric appliances 16 3 8 Maintenance 17 4 Safety and information labels 19 5 Scope of delivery 20 6 Structure and function 21 6 1 Application 21 6 2 Functionality 21 7 Componen...

Страница 4: ...4 5000212651IVZ fm 13 Technical data 38 13 1 IRFU 30 38 13 2 IRFU 38 40 13 3 IRFU 45 44 13 4 IRFU 57 48 13 5 IRFU 65 52 13 6 Extension cable 56 14 Glossary 59 EC Declaration of Conformity 61...

Страница 5: ...hine in accordance with the instructions in this operator s manual Your reward will be troublefree operation and a high degree of availability Defective machine parts must be replaced immediately Plea...

Страница 6: ...his warning notice indicates immediate hazards that result in serious injury or even death Danger can be avoided by the following the actions mentioned WARNING This warning notice indicates possible h...

Страница 7: ...son affiliate or your Wacker Neuson dealer You can find the addresses in the Internet at www wackerneuson com The address of the manufacturer is located at the beginning of this operator s manual 2 3...

Страница 8: ...on that uniquely identifies your machine This infor mation is needed to order spare parts and when requesting additional technical information Enter the information of your machine into the following...

Страница 9: ...m improper use will void the warranty and the liability on behalf of the manufacturer The operator assumes full responsibility Structural modifications Never attempt to modify the machine without the...

Страница 10: ...unattended Maintenance Regular maintenance work is required in order for the machine to operate prop erly and reliably over time Failure to perform adequate maintenance reduces the safety of the machi...

Страница 11: ...hand over this operator s manual to other operators or to the future owner of the machine Country specific regulations Observe the country specific regulations standards and guidelines in reference to...

Страница 12: ...orrect operation or misuse by untrained personnel can endanger the health and safety of the operator or third persons and also cause machine and material damage Operating company responsibilities The...

Страница 13: ...noise levels individual rating level It may therefore be necessary to wear ear protection You can find the exact value in the chapter Technical Data When wearing ear protection while working you must...

Страница 14: ...he safety information and warning notices located on the machine and in the operator s manual Never attempt to start a machine that requires maintenance or repairs Start the machine as described in th...

Страница 15: ...an and dry location protected against frost and inaccessible to children Vibrations When manually operated machines are intensively used long term damage caused by vibrations cannot be precluded Obser...

Страница 16: ...ted to a 15 A 16 A shock proof plug receptacle continental type with a corresponding overload protection One of the following fault current protective switches is required Standard fault current prote...

Страница 17: ...plings against rain snow or any other forms of moisture Uncoil the cable drum completely Danger of fire due to wound cable drum Uncoil the cable drum completely before operation Protecting the power c...

Страница 18: ...order to disconnect the machine from the electric power supply Cleaning Always keep the machine clean and be sure to clean it each time you have fin ished using it Do not use gasoline or solvents Dang...

Страница 19: ...bels containing the most important instructions and safety information Make sure that all the labels are kept legible Replace any missing or illegible labels The item numbers for the labels are in the...

Страница 20: ...5 Scope of delivery 20 100_0101_sd_0001 fm 5 Scope of delivery The internal vibrator is delivered completely mounted The scope of delivery includes Machine Operator s manual Parts book...

Страница 21: ...as bubbles of air arise Bodyguard The Bodyguard connects the power supply with the inverter and monitors the incoming and outgoing operating currents The Bodyguard is designed to pro tect the user ag...

Страница 22: ...ge The d c a c converter converts the generated DC voltage to three phase current AC three phase When the machine is switched on the control electronics provides a soft start and thus prevents critica...

Страница 23: ...head 7 Status lamp 2 Protective hose 8 Connecting cable 3 Inverter 9 Status lamp 4 Bodyguard 10 ON OFF switch 5 Plug 11 Lower tube 6 Power cable Item Designation Item Designation 1 Vibrator head 7 Sta...

Страница 24: ...tor s controls 24 100_0101_cp_0001 fm IRFU 30 Item Designation Item Designation 1 Vibrator head 7 Status lamp 2 Protective hose 8 Connecting cable 3 Inverter 9 Status lamp 4 Bodyguard 10 ON OFF switch...

Страница 25: ...ns of transport 5 Roll up the power cable and the protective hose Note Do not kink the protective hose and power cable 6 Secure the machine against falling and sliding WARNING Improper handling can re...

Страница 26: ...the construction site have the correct operating voltage see nameplate of the machine or chapter Technical Data Check if mains or power distribution on the constructions site are protected in accorda...

Страница 27: ...kage cur rents the control lamp on the Bodyguard lights green NOTICE Electrical voltage Incorrect voltage can cause damage on the machine Check if the voltage of the current source corresponds with th...

Страница 28: ...he machine 1 Use the protective hose to hold the machine near the vibrator head 2 Switch on the machine via the ON OFF switch If the machine is ready for operation the control lamp on the inverter lig...

Страница 29: ...fol lowing damages are possible if the vibrator head comes into contact with the concrete reinforcement The connection of the concrete to the reinforcement can be lost The machine can be damaged The r...

Страница 30: ...r cable 5 Pull the plug from the plug receptacle CAUTION The vibrator head moves if it is turned on and not immersed in the fresh con crete Danger of injury or danger of damage to property by uncontro...

Страница 31: ...eration 100_0101_op_0001 fm 31 9 4 Cleaning Cleaning the machine Clean the machine and all components with water after each use Note You can remove concrete residuals by immersing the running machine...

Страница 32: ...ation For extreme operation e g continuous use the service intervals should be halved WARNING Improper handling can result in injury or serious material damage Read and follow all safety instructions...

Страница 33: ...ons of the vibrator head Wear dimensions Minimum diameter of lower tube LL Minimum diameter of vibrator head L Length of vibrator head LL Wear is highest at the end of the vibrator head Let the vibrat...

Страница 34: ...10 Maintenance 34 100_0101_mt_0001 fm Changing the oil in the vibrator head Take the machine to your Wacker Neuson representative to change the oil in the vibrator head...

Страница 35: ...ot remedied have the machine repaired Have these tasks carried out by the service department of your Wacker Neuson representative per son Water in inverter Defect in the vibrator head Have the machine...

Страница 36: ...achine off and on again Control lamp flashes red three times for a short period The Bodyguard has turned off the machine 1 Pull out the plug 2 Eliminate the fault or have it eliminated 3 Insert the pl...

Страница 37: ...sk the sales outlet about the proper disposal procedure for B2B electrical equipment in your country and ensure you dispose of the device in accordance with the valid legal guidelines Please also note...

Страница 38: ...30 1 2 30 1 2 Outer diameter of protective hose mm in 28 1 1 28 1 1 28 1 1 28 1 1 Length of vibrator head mm in 353 13 9 353 13 9 353 13 9 353 13 9 Length of protective hose m ft 5 16 4 5 16 4 10 32...

Страница 39: ...01 Vibration total value ahv m s2 ft s2 0 7 2 3 0 7 2 3 0 7 2 3 0 7 2 3 Standard DIN EN ISO 20643 Uncertainty of measurement of vibration total value ahv m s2 ft s2 0 5 1 6 0 5 1 6 0 5 1 6 0 5 1 6 The...

Страница 40: ...1 5 Outer diameter of protective hose mm in 31 1 2 31 1 2 31 1 2 31 1 2 Length of vibrator head mm in 345 13 6 345 13 6 345 13 6 345 13 6 Length of protective hose m ft 5 16 4 10 32 8 5 16 4 5 16 4 Le...

Страница 41: ...1 Vibration total value ahv m s2 ft s2 0 7 2 3 0 7 2 3 0 7 2 3 0 7 2 3 Standard DIN EN ISO 20643 Uncertainty of measurement of vibration total value ahv m s2 ft s2 0 5 1 6 0 5 1 6 0 5 1 6 0 5 1 6 Thes...

Страница 42: ...1 2 31 1 2 Length of vibrator head mm in 345 13 6 345 13 6 Length of protective hose m ft 10 32 8 5 16 4 Length of power cable m ft 15 0 49 2 15 0 49 2 Weight kg lb 18 7 41 2 13 6 29 9 Plug IEC 60884...

Страница 43: ...inty of measurement of vibration total value ahv m s2 ft s2 0 5 1 6 0 5 1 6 These measurements were taken when the machine was operated freely suspended in air The rated power is the active power cons...

Страница 44: ...m in 31 1 2 31 1 2 31 1 2 31 1 2 Length of vibrator head mm in 382 15 0 382 15 0 382 15 0 382 15 0 Length of protective hose m ft 5 16 4 10 32 8 5 16 4 5 16 4 Length of power cable m ft 15 0 49 2 15 0...

Страница 45: ...1 7 5 6 1 7 5 6 1 7 5 6 1 7 5 6 Standard DIN EN ISO 20643 Uncertainty of measurement of vibration total value ahv m s2 ft s2 0 5 1 6 0 5 1 6 0 5 1 6 0 5 1 6 These measurements were taken when the mach...

Страница 46: ...1 2 31 1 2 Length of vibrator head mm in 382 15 0 382 15 0 Length of protective hose m ft 10 32 8 5 16 4 Length of power cable m ft 15 0 49 2 15 0 49 2 Weight kg lb 20 0 44 1 16 0 35 3 Plug IEC 60884...

Страница 47: ...inty of measurement of vibration total value ahv m s2 ft s2 0 5 1 6 0 5 1 6 These measurements were taken when the machine was operated freely suspended in air The rated power is the active power cons...

Страница 48: ...mm in 40 1 6 40 1 6 40 1 6 40 1 6 Length of vibrator head mm in 400 15 7 400 15 7 400 15 7 400 15 7 Length of protective hose m ft 5 16 4 10 32 8 5 16 4 5 16 4 Length of power cable m ft 15 0 49 2 15...

Страница 49: ...2 2 7 2 2 2 7 2 2 2 7 2 2 2 7 2 Standard DIN EN ISO 20643 Uncertainty of measurement of vibration total value ahv m s2 ft s2 0 5 1 6 0 5 1 6 0 5 1 6 0 5 1 6 These measurements were taken when the mach...

Страница 50: ...1 6 40 1 6 Length of vibrator head mm in 400 15 7 400 15 7 Length of protective hose m ft 10 32 8 5 16 4 Length of power cable m ft 15 0 49 2 15 0 49 2 Weight kg lb 25 3 55 8 19 8 43 7 Plug IEC 60884...

Страница 51: ...inty of measurement of vibration total value ahv m s2 ft s2 0 5 1 6 0 5 1 6 These measurements were taken when the machine was operated freely suspended in air The rated power is the active power cons...

Страница 52: ...in 40 1 6 40 1 6 40 1 6 40 1 6 Length of vibrator head mm in 490 15 7 490 15 7 490 15 7 490 15 7 Length of protective hose m ft 5 16 4 5 16 4 10 32 8 5 16 4 Length of power cable m ft 15 0 49 2 15 0...

Страница 53: ...4 11 2 3 4 11 2 3 4 11 2 3 4 11 2 Standard DIN EN ISO 20643 Uncertainty of measurement of vibration total value ahv m s2 ft s2 0 5 1 6 0 5 1 6 0 5 1 6 0 5 1 6 These measurements were taken when the m...

Страница 54: ...diameter of protective hose mm in 40 1 6 Length of vibrator head mm in 490 15 7 Length of protective hose m ft 5 16 4 Length of power cable m ft 15 0 49 2 Weight kg lb 29 0 63 9 Plug CEE 7 7 Typ EF E...

Страница 55: ...ncertainty of measurement of vibration total value ahv m s2 ft s2 0 5 1 6 These measurements were taken when the machine was operated freely suspended in air The rated power is the active power consum...

Страница 56: ...ing of your machine WARNING Electrical voltage Injuries from electrocution Check power cable and extension cable for signs of damage Only use extension cables for which grounded conductors are connect...

Страница 57: ...to the table the extension cable must feature a cross section area of 2 5 mm2 IRFU 57 120 1 13 1 5 22 2 5 34 4 0 230 1 50 1 5 83 2 5 132 4 0 IRFU 65 120 1 10 1 5 17 2 5 27 4 0 230 1 30 1 5 50 2 5 79...

Страница 58: ...10 230 1 246 16 389 14 IRFU 45 120 1 47 16 74 14 117 12 185 10 230 1 179 16 284 14 448 12 IRFU 57 120 1 37 16 59 14 93 12 148 10 230 1 143 16 227 14 358 12 IRFU 65 120 1 45 14 72 12 113 10 230 1 86 1...

Страница 59: ...conductor Plug connection without grounded conductor contact I Connection of all conductive housing components to the grounded conductor Plug connection with grounded conductor contact II Reinforced...

Страница 60: ...s diameter 12 5 mm 0 5 in 3 Protected against touch with a tool diameter 2 5 mm 0 01 in Protected against small foreign objects with diameter 2 5 mm 0 01 in 4 Protected against touch with a wire diame...

Страница 61: ...N 61000 EN 55014 2011 65 EU Authorized person for technical documents Leo G schka Wacker Neuson Produktion GmbH Co KG Preu enstra e 41 80809 M nchen Product IRFU 30 IRFU 38 IRFU 45 IRFU 57 IRFU 65 Pro...

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