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Wacker Neuson DPU 5545He, Руководство оператора

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Maintenance

T00997GB.fm

38

5.4

Hydraulic control

5.4.1

Check oil level:

1. Move centre pole into vertical position.

2. Open filler bore (26).

3. Oil level must be at mark, if necesary top up with hydraulic oil Fuchs

Renolin MR 520.

4. Close filler bore (26). 

 

5.4.2

Venting hydraulic control:

1. Remove apron (28) by undoing the screws (29).

2. Move centre pole into vertical position, move shift lever (6) right into

the reverse position, open filler bore (26).

3. Loosen connecting screw (27).

4. Slowly push the shift lever (6) into forward motion direction until

hydraulic oil emerges bubblefree at the connection screw.

5. Tighten connecting screw (27), mount apron (28).

6. If necessary, top up with Fuchs Renolin MR 520, seal filler bore (26).

 

Содержание DPU 5545He

Страница 1: ...Operator s Manual Vibratory plate DPU 5545He 0226267en 003 12 2010...

Страница 2: ...Manufacturer Wacker Neuson SE Preu enstra e 41 80809 M nchen www wackerneuson com Tel 49 0 89 354 02 0 Fax 49 0 89 354 02 390 Translation of the original operator s manual in German...

Страница 3: ...chine in accordance with the instructions in this operator s manual Your reward will be troublefree operation and a high degree of availability Defective machine parts must be replaced immediately Ple...

Страница 4: ...n 27 4 Operation 28 4 1 Starting 28 4 2 Forward and reverse motion 29 4 3 Switching off 30 4 4 Compaction without extension plates 30 4 5 Emergency start by hand 30 4 6 Mechanical oil pressure control...

Страница 5: ...Of Contents 5 6 1 Forward speed too low 41 6 2 Reverse speed too low 41 6 3 No reverse motion 41 6 4 Loss of hydraulic oil 41 6 5 The charge control lamp will not extinguish 42 6 6 Engine does not sta...

Страница 6: ...and mainte nance instructions Any other use is regarded as improper Any damage resulting from improper use will void the warranty and the liability on behalf of the manufacturer The operator assumes f...

Страница 7: ...unattended Maintenance Regular maintenance work is required in order for the machine to operate prop erly and reliably over time Failure to perform adequate maintenance reduces the safety of the mach...

Страница 8: ...er operators or to the future owner of the machine Country specific regulations Observe the country specific regulations standards and guidelines in reference to accident prevention and environmental...

Страница 9: ...standards governing safety Your company or the operator has assigned you to work independently with this machine Incorrect operation Incorrect operation or misuse by untrained personnel can endanger...

Страница 10: ...specific permissible noise levels individual rating level It may therefore be necessary to wear ear protection You can find the exact value in the chapter Technical Data When wearing ear protection wh...

Страница 11: ...ve upward or downward Put the operating controls and moving parts in their transport position Secure the machine with load securing straps so that it cannot tip over fall down or slide away Only use t...

Страница 12: ...ety information and warning notices located on the machine and in the operator s manual Never attempt to start a machine that requires maintenance or repairs Start the machine as directed in the opera...

Страница 13: ...elevant legal instructions and guidelines to minimize vibration stress Details on vibration stress associated with the machine can be found in the chap ter Technical Data 2 6 Safety during the operati...

Страница 14: ...e If you exceed the maximum tilt the engine lubrication system will fail and thus inevitably damage important engine parts Check the effects of vibration Compacting work in the vicinity of buildings c...

Страница 15: ...peration and when refueling Read and follow all safety instructions Otherwise there is a risk of personal injury and or damage to property Do not start the engine near spilt fuel or if you smell fuel...

Страница 16: ...uel cap securely after refueling Operation in closed rooms In closed or partially closed rooms such as tunnels drifts or deep trenches en sure sufficient ventilation and extraction by for example prov...

Страница 17: ...or water can cause premature wear or failure of the machine Dispose of left over and spilled hydraulic oil according to the applicable regula tions for environmental protection 2 9 Maintenance Mainte...

Страница 18: ...cessary to dismantle safety devices they must be reassembled and checked immediately after completing maintenance work Always tighten loosened screw connections complying with prescribed starting torq...

Страница 19: ...k Pos Label Description 1 Wear personal protective gear to avoid injuries or health hazards Ear protection Read the operator s manual before start up 2 If the machine falls it can cause severe crushin...

Страница 20: ...he machine by the guide handle or the center pole 6 DPU 45 DPU 55 Warning Parts of the body could be crushed or se vered by rotating engine parts f Do not reach into the opening for the crank handle 7...

Страница 21: ...ter unit via automatic centrifugal and V belts Exciter Vibrations Hz 69 Centrifugal force kN 50 Multigrade oil Fuchs Titan Unic 10W40 MC SAE 10W40 Oil quantity l 0 75 Drive motor Air colled single cyl...

Страница 22: ...tor Rotary current generator with electronic regulator and rectifier Charging rate max A 26 Charging voltage V 14 Starter Starter motor D C V 12 Hydraulic control Hydraulic oil Fuchs Renolin MR 520 Oi...

Страница 23: ...Description T00994GB fm 23 2 Description 2 1 Dimensions 2 2 Max admissible inclination...

Страница 24: ...e changed by turning the eccentric weights 15 In this way an infinitely variable transition between vibration in forward motion at standstill and in reverse motion is possible This process is hydrauli...

Страница 25: ...1 can be infinitely varied by remote control on the throttle control lever 8 The upper 4 and lower 5 masses are connected to each other by 4 vibration damping rubber metal shock mounts 14 This dampin...

Страница 26: ...chine Vertically set guide handle head and lock into place Only attach suitable tackle at the central lifting point 18a provided The central lifting point is located exactly above the centre of gravit...

Страница 27: ...3 2 2 Compaction on slopes The following points are to be observed when compacting on sloped surfaces slopes embankments Only approach gradients from the bottom a gradient which can be easily overcome...

Страница 28: ...the filler neck 20 maintain absolute cleanliness Impurities in the fuel can cause breakdowns in the injection system and premature clogging of the fuel filter Air filter Clean air filter dry dusty co...

Страница 29: ...es not start proceed as follows before attempting to start again 1 Press the compression lever down fully and then pull it up 2 Start the engine again 4 2 Forward and reverse motion The engine speed c...

Страница 30: ...lamp goes off 4 4 Compaction without extension plates If the vibration plates is used without extension plates screw set of protective screws 8 pes into the threaded boreholes situated in the lower m...

Страница 31: ...p If for any reason less than five turns are required for the starting procedure turn the decompression lever back in the direction of the short dashed arrow Each audible click of the mechanism is equ...

Страница 32: ...ter freeing the engine when in presence of extremely low temperatures 1 Fill up fuel tank 2 Check engine oil level 3 To activate depress hand lever for approx 5 seconds 4 Hold down pin during approx 5...

Страница 33: ...ting with an external battery 1 Connect the red jumper cable with the help of a clamp to the positive pole 1 of the discharged battery 2 Connect the other clamp of the red jumper cable to the plus pol...

Страница 34: ...start it again Free the engine by turning it approximately 10 to 20 times with the decompression lever in a central position Then the engine is decompressed but not ready to start This intermediate p...

Страница 35: ...rive engine Check oil level if nec top up oil Centre pole height setting transport lock Regrease weekly V belt Check V belt if nec replace monthly Protective frame Check attachment screws for tight fi...

Страница 36: ...ace bracket over used oil container 4 Remove oil drain screw and pour oil into container 5 Screw oil drain screw back in and refasten bracket 6 Pour in 1 0 l of oil through the filler neck 19 Take not...

Страница 37: ...ot close venting opening Note Only replace defective batteries with original Wacker batteries Standard batteries are not suitable for the high vibration loads 4 When changing the battery Removal First...

Страница 38: ...Venting hydraulic control 1 Remove apron 28 by undoing the screws 29 2 Move centre pole into vertical position move shift lever 6 right into the reverse position open filler bore 26 3 Loosen connecti...

Страница 39: ...e 30 2 Tilt vibration plate and keep it tilted until the oil has run out 3 Place vibration plate in horizontal position 4 Pour in 0 75 l Fuchs Titan Unic 10W40 MC through the filler bore 5 Close fille...

Страница 40: ...aced 5 6 1 Changing the exciter V belt 1 Remove belt guard 31 2 Undo screw 32 3 Remove button 33 belleville spring 34 seal 35 and front segment of the V belt pulley 10 4 Change exciter V belt 12 5 Ass...

Страница 41: ...little hydraulic oil in the centre pole head Top up hydraulic oil Air in hydraulic control Bleed system Cause Remedy Too much hydraulic oil in centre pole head Correct oil level in accordance with ma...

Страница 42: ...ve Contact Wacker Neuson service dept Control unit defective Replace control unit on rear of the dynamo Cause Remedy Ignition lock defective Change defective parts Starter defective Start knop defecti...

Страница 43: ...n any used batteries you obtained from us free of charge If you do not return the batteries to one of our branches per sonally make sure you have paid sufficient postage for its return Please also not...

Страница 44: ...systems information and warranty The Emission Control Warranty and associated information is valid only for the U S A its territories and Canada Emission control systems warranty statement See the en...

Страница 45: ...s is to certify that this product meets and complies with the relevant regulations and re quirements of the following guidelines and standards 2006 42 EC 2000 14 EC 2005 88 EC Authorized person for te...

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