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The guides should be 14” long if you are just using the bed of the machine and 20” long if you are using the 
GS-2 guide system. The guides may be made using the band saw set up. We make one guide for the inside 
radius and one for the outside radius. We use MDF board. 

ROUND TOP SETUP

1. Make sure power supply is disconnected
2. Raise the machine head and set the stock on the bed. 
3. Align the stock with molding profile.
4. Lower the head to pinch the stock.
5. Set the guides and clamp them in place.
6. Raise the machine head, remove the stock, and reset 

the head to within 3/16” of stock size (Don’t forget 
the sub-plate height if one is used).Ensure that there is 
no interference in the knife area.

NEVER attempt closed loop molding

. It is an unsafe 

procedure.

RAISED PANELS

All of our panel knives are designed to produce a ¼” tongue. Be sure to select a panel knife based on the 
finished panel thickness. 

A panel must be 9” or more in the direction you are molding 

in order to not have 

the panel come off of one roller before it engages the second roller.

 

When you use 

multiple passes

 you 

must 

have at least 9” of panel remaining

 in the direction of the cut in order to have a least one roller on the panel at 

all times.

If you desire a different tongue size or have a panel thickness other than ¾” or 5/8,” a special knife can be 
ordered and shipped quickly by W&H.

THE SET UP

1.

Disconnect the power supply.

2.

Install your knives over toward the tube side of the machine allowing enough room to install your guide. 

3.

Index the knife arbor so the profile will be seen against the bed. Raise the head to allow the panel to be 
laid on the bed and to be lined up with the profile visually.

4.

Once you have found the proper position for the panel, lower the head so the rollers will put pressure on 
the panel while butting the guide against the panel. Tighten your guide.

5.

Raise the head, pull the panel out of the machine, and lower the head to within 3/16”of the panel height. 
Rotate the blade arbor by hand to insure nothing is interfering with its rotational path.

6.

Mold the panel cross grain ends first. Stand somewhere between the open side and in feed side. See the 
picture on the next page.

RAISED PANEL ISSUES

It takes some practice to make a good panel. It is helpful to keep a slight upward pressure on the panel as it is 
being molded with a steady pressure against the guide. 

Because panels are normally larger than the 7” cutting capacity of the machine, the panel must pass beneath the 
open side of the head. There is approximately 1/32” clearance between the top of the panel and the head of the 
machine, provided the head is at stock size setting, and not below.

Many users try to create a slightly deeper cut to modify the tongue size or change the profile appearance and 
end up dragging and pivoting the panel away from the guide path. The head must be set at the panel thickness 
and not below it in order to have clearance to pass the panel through the machine in a satisfactory way. 

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Страница 1: ...4 OPERATOR S MANUAL MANUAL OM 98 WILLIAMS HUSSEY MACHINE CO INC www williamsnhussey com 1 800 258 1380 fax 603 732 4048 Customer Service is available Monday Friday 8 30 AM 4 30 PM EST 11th revision Ju...

Страница 2: ...herent safety precautions will considerably lessen the possibility of personal injury If normal safety measures are not taken or are overlooked the possibility of incident rises tremendously These saf...

Страница 3: ...ies and feed system damage 4 When molding the head scale setting must be set to within 3 16 of the height of your stock entering the machine compensating for any sub plate thickness This setting will...

Страница 4: ...illustration below Push the knife firmly down against the arbor lip and sideways against the bolts in the direction of the tube side of the machine Hold secure while tightening the bolts GEAR BOX OIL...

Страница 5: ...ll need longer C clamps when using a sub plate See the guide section for more info 4 Stock height should be uniform in size and to within 1 32 of finished molding size 5 Stock width should be uniform...

Страница 6: ...d larger knives to the central positions c Roll one knife down pointing to the machine bed and place a sample piece of stock you are going to mold on the bed Align the stock to the knife profile and c...

Страница 7: ...lize the W H Molder for rabbets a rabbet knife with a depth of cut equivalent to the depth you need should be ordered If we do not have a standard knife with the depth you seek we can make a special k...

Страница 8: ...ply 2 Install your knives over toward the tube side of the machine allowing enough room to install your guide 3 Index the knife arbor so the profile will be seen against the bed Raise the head to allo...

Страница 9: ...OF WOOD DEPTH OF CUT 1 Poplar 1 Red Oak 3 16 3 White Pine 3 16 3 White Oak 1 8 6 Poplar 1 8 6 Red Oak 1 16 See the table of contents section for knife changing and installation Loosen the planing hea...

Страница 10: ...end of the stock during both the in feed and out feed stroke Use slightly longer stock length than needed and cut the snipe off Make sure the head locking handle is tight Your outboard support should...

Страница 11: ...erate Both feed rollers turn until you try to engage stock and then both stop Check for a broken roll pin in the P 108 bronze gear P 504 assembly Check the pin with a paper clip wire If the wire will...

Страница 12: ...t on the short axle Push in as hard as you can while using a wrench on the square shank of the screw driver to loosen the short axle Sometimes this axle will not come out Hack saw it off if it won t I...

Страница 13: ...OWER FEED UNIT 1 Disconnect the power source to the machine Remove any knives and bolts from the machine arbor Please note that the gear box chain guard assembly shall be referred to in these instruct...

Страница 14: ...the chip deflector Check to see that all belt guards are in place Make sure all is clear inside the arbor area and around the machine 10 Start the machine with the attaching bolt wrench ready to loose...

Страница 15: ...GEAR BOX SHAFT ASSEMBLIES 15...

Страница 16: ...GEAR BOX ASSEMBLY VIEW 16...

Страница 17: ...ARBOR REMOVAL VIEW 17...

Страница 18: ...jams or using a knife motor with a horse power rating over 2HP WHO IS COVERED The warranty covers the initial purchaser only LIMITATIONS ON WARRANTY Williams Hussey shall in no event be liable for dea...

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