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P r e c i s i o n | E c o n o m y | S a f e t y

CONG Prima 2M
Dew point transducer

Operating Manual

Vympel_OperatingManual_EN 04.07.14 09:42 Seite 1

Содержание CONG Prima 2M

Страница 1: ...w w w v y m p e l d e P r e c i s i o n E c o n o m y S a f e t y CONG Prima 2M Dew point transducer Operating Manual Vympel_OperatingManual_EN 04 07 14 09 42 Seite 1...

Страница 2: ...ufacturer s technology Please read through this manual carefully and note in particular the limitations instructions and recommendations described therein Please contact us if you have any problems fo...

Страница 3: ...ION SYSTEM 20 3 3 DPW AND DPHC MODULE 21 3 3 1 HIGH PRESSURE OUTFLOW MODULE 22 3 3 2 PIPE CONNECTION MODULE 22 3 4 FUNCTIONAL DESCRIPTION OF THE SGA 24 4 4 CONG PRIMA 2M INSTALLATION AND MOUNTING 25 4...

Страница 4: ...ng Prima 2M manual 3 Appendix D 40 Appendix E 42 Appendix G 45 Appendix H 46 Appendix I 47 Appendix J 48 Appendix K 49 Appendix L 51 Appendix M 52 Appendix N 53 Appendix O 54 Appendix P 55 Appendix Q...

Страница 5: ...yzer can measure the dew point of hydrocarbons when the gas being examined is free of water vapor that would condense at a higher temperature than that of hydrocarbons The analyzer can measure the dew...

Страница 6: ...dependent on the amount of water condensation on the chilled mirror s surface Illustration 2 1 Illustration 2 2 Light scattered by water condensation on the surface of the chilled 1 chilled dielectric...

Страница 7: ...tector F1 is used to establish the dpW and the signal from photo detector F2 to establish the dpHC Illus 3 1 and 3 2 Illustration 3 1 Illustration 3 2 Diagram of the light scatter from a hydrocarbon f...

Страница 8: ...interface preference the analyzer will be delivered with an analogue port 4 20 mA Digital port RS485 The digital port provides for the transfer of measurement data to an external system using the Modb...

Страница 9: ...f the analyzer Illustration 5 CP 2M user display The orientation of the magnetic key is shown in illustration 6 a b Illustration 6 magnetically activated control buttons a left right b up down Navigat...

Страница 10: ...rm this selection by touching the button with the magnetic key To end this selection touch the button measure W In this mode the CP 2M measures the dew point of water dpW Confirm this selection by tou...

Страница 11: ...10...

Страница 12: ...Cong Prima 2M manual 11 Illustration 7 CP 2M main menu...

Страница 13: ...urn to the main menu The parameters are subdivided into the following function groups GENERAL PARAM Parameter group for the algorithm that defines the general operation of the CP 2M W CYCLE PARAM Wate...

Страница 14: ...button Changes in parameter values can be made using the following control commands open close a menu for making adjustments to parameters a blinking x appears in the display Change the type of param...

Страница 15: ...value for hydrocarbons Uhc current housing temperature of the CP 2M B Illustration 7 Cleaning mode menu Select the respective sub menu point using the button To exit the cleaning mode touch the button...

Страница 16: ...settings to the CP 2M s memory select PARAM SET using the button and to confirm the selection touch the button a second time Please note that the current CP 2M parameters may be different from the fa...

Страница 17: ...ue is determined NO will be shown on the display illus 10 In the case of both water and hydrocarbons the initial electrical signal at the analogue 4 20 mA data port is 3 5 mA for a value of NO A small...

Страница 18: ...ent range the following message will be shown on the display illus 13 Illustration 13 CP 2M display for a dpW outside the analyzer s measurement range In the hydrocarbon measurement mode dpHC if water...

Страница 19: ...he housing into the electronics unit by way of the cable inlet 8 The numbers and uses of the terminals are given in appendix A The CP 2M is attached to the gas supply line with eight stainless steel M...

Страница 20: ...the analyzer is temporarily uninstalled for example for maintenance procedures In addition the KRAY 2 848 015 version has a fine tuning valve used to adjust the volume flow of sample gas to the CP 2M...

Страница 21: ...standard of sample gas preparation The SGA s design makes it possible to establish the dew point of water dpW at operating pressure and the dew point of hydrocarbons dpHC at reduced pressures for exam...

Страница 22: ...on couplers required for connecting the reference module to the SGA 003 are included in delivery 3 3 dpW and dpHC module The function of this module is to ensure that gas reaches the measurement chamb...

Страница 23: ...consists of Sample extraction apparatus Dielectric mounting insert DEU6M E4M LT S Connecting pipe with heating element Heated pipe element DEKORON 2E56 N7 Installation of the sample extractor Appendix...

Страница 24: ...nnecting pipe which is supplied by Swagelok or DK Lok is made of a stainless steel pipe with a diameter of 6mm and the interior surface of the pipe is chemically polished Swagelok or DK Lok connectors...

Страница 25: ...t passes through the T connector 23 and the heating unit to pressure reduction unit 3 Depending on the position of the process switch 4 the filtered sample gas flows to the CP 2M s measuring chamber a...

Страница 26: ...he analyzer is joined by eight threaded bolts that guarantee rupture resistance up to 8300 bar Electrical installation of the CP M is to be carried out in accordance with Appendix A The sample gas rel...

Страница 27: ...th the ground bus at the installation site This requires an insulated copper conductor with a cross section of at least 1 5mm2 or 4mm2 for a copper conductor that is not insulated To uninstall the Con...

Страница 28: ...to the outlet of the fine control valve 9 The rotameter is not included with delivery and must be ordered separately Using the rotameter as a reference set the gas flow to 0 3 0 5 Nl min The outlet Sw...

Страница 29: ...all the way counterclockwise Set the process switch 4 to the desired position For W the dew point is measured at operating pressure For HC the dew point is measured at reduced pressure Complete the e...

Страница 30: ...horizontal plate of the foldout console To affix the reference analyzer to the SGA first screw the mounting bolt in the console plate 27 into the threaded hole by turning clockwise Then lock the anal...

Страница 31: ...nt sample gas using a reference hygrometer a defective laser or the laser is not activated 3 The photo signal is below the preset level Err 01 Direct channel Err 02 Back channel Err 03 Interference ch...

Страница 32: ...s below the allowable range If the housing temperature TB is 20 C return the analyzer to the manufacturer for servicing 9 Contamination still present after the cleaning mode cycle is complete No evapo...

Страница 33: ...6 155 included in delivery on the analyzer and bring it to an explosion proof area Reconnect the CP 2M s power supply and activate the mirror cleaning mode In cleaning mode the thermostatically contro...

Страница 34: ...rement cycle duration period dpW 10 30 min dpHC 10 30 min Gas sampling conditions Pressure 160 bar Temperature 20 50 Technical data of the CP 2M Electrical connection Conductors 4 0 75 mm2 8 11 5 mm M...

Страница 35: ...ometric pressure 84 106 7 kPa Maximum distance between the CP 2M and the power supply 1000 m 3 Service life 10 years 4 Constant magnetic fields or alternating current fields that have a technical spec...

Страница 36: ...ooms with an ambient temperature of 15 C 40 C and with a relative humidity of up to 80 The ambient air must not contain any aggressive constituents The packaging protects the device against climatic i...

Страница 37: ...ncluded in delivery 10 Recycling The materials and work pieces used in the manufacture of the Cong Prima 2M dew point analyzer are environmentally friendly They present no health threat and can be con...

Страница 38: ...M manual 37 11 Appendices Appendix A Cong Prima 2M interface ports Dew point transducer Cong Prima 2M with digital output Dew point transducer Cong Prima 2M with analogue output passive output 4 20 Il...

Страница 39: ...esignation Description Number 1 KRAY5 910 005 Transducer 1 2 KRAY8 034 113 Housing 1 3 KRAY6 172 035 Cover A 1 4 KRAY8 046 172 Cover B 1 5 KRAY6 457 068 Gas delivery element 1 6 4 80 DIN912 Bolts 8 25...

Страница 40: ...os Designation Description Number 1 KRAY5 910 005 Transducer 1 2 KRAY8 034 113 Housing 1 3 KRAY6 172 035 Cover A 1 4 KRAY8 046 172 Cover B 1 5 KRAY6 457 020 01 Gas delivery element 1 6 4 80 DIN912 Bol...

Страница 41: ...40 Appendix D Installation of the Cong Prima 2M dew point analyzer Version KRAY 2 848 015 Illustration IV...

Страница 42: ...y element 1 9 V PL6 451 001 Shutoff valve 1 11 KR Y8 942 009 Washer 1 12 030 035 30 2 2 GOS 18829 73 16ST V19 OR 0916 O ring 1 13 KR Y8 930 006 Lock nut 1 14 KR Y8 223 027 01 Installation bushing 1 15...

Страница 43: ...type through flow meter 1 11 DK 32 Float type through flow meter 1 12 DFBA D 6M SA Quick coupling connection for the reference analyzer housing gas inlet 1 13 DUB 6M SA Sleeve with mounting screw 1 14...

Страница 44: ...Cong Prima 2M manual 43 Illustration V...

Страница 45: ...e Installation schematic Pos Designation Description Number 1 DK 32 Float type through flow meter Sample media methane measurement range 0 33 2 Nl min connection G1 4 1 2 V15 D 6M R S Shutoff valve 1...

Страница 46: ...45 Appendix G dpW and dpHC measurement module Installation schematic Illustration VI Pos Designation Description Number 1 YMP8 658 001 04 Gas pipeline connection 1 2 DX 3M SA Crosspiece 1 3 DP 3M SA...

Страница 47: ...to the gas pipeline Installation schematic Illustration VII Pos Designation Description Number 1 VYMP8 223 012 Installation sleeve 1 2 VYMP 8 248 004 Backing disk 1 3 VYMP 6 457 005 Sample extraction...

Страница 48: ...switch 1 5 Dew point analyzer 1 6 Manometer 0 160 bar 1 7 Needle valve 1 8 Manometer 0 160 bar 1 9 Float type through flow meter 1 10 Pressure control valve 1 11 Float type through flow meter 1 12 Con...

Страница 49: ...1 5 Dew point analyzer 1 6 Manometer 0 160 bar 1 7 Needle valve 1 8 Manometer 0 160 bar 1 9 Float type through flow meter 1 10 Pressure control valve 1 11 Float type through flow meter 1 12 Control o...

Страница 50: ...ion terminal UT 4 4 Phoenix contact 3 1 3 2 Connection terminal UT 4 2 Phoenix contact 4 Connection terminal UT 4 1 Phoenix contact S1 Circuit breaker S202 2 1 ABB S1 Circuit breaker S202 1 1 ABB A1 P...

Страница 51: ...50...

Страница 52: ...les of reference instrument installations using Hygrovision series analyzers Illustration X SGA 003 equipped with a Hygrovision BL as the reference analyzer Illustration XI SGA 003 equipped with a Hyg...

Страница 53: ...52 Appendix M CP 2M explosion protection Illustration XII...

Страница 54: ...ption 0 1 Name of the device 17 float Housing temperature in Measured dew point value of hydrocarbons 21 22 float DPT in 25 uint16_t DPT Flags Measured dew point value of hydrocarbons 28 29 float DPT...

Страница 55: ...54 Appendix O Cong Prima 2M dew point analyzer Design certification Russia...

Страница 56: ...Cong Prima 2M manual 55 Appendix P Cong Prima 2M dew point analyzer Declaration of conformity Russia...

Страница 57: ...56 Appendix Q Cong Prima 2M dew point analyzer Prototype certification Germany...

Страница 58: ...Cong Prima 2M manual 57...

Страница 59: ...58...

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