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TABLE OF CONTENTS

Important safety information

page 2

Codes and standards information

page 3

Manual use information

page 3

Data plate information

page 3

Tools required for servicing

page 3

General appliance information

age

3

Section l Service Checks and Adjustments

page 4-5

Section ll Removal of Service Parts

page 6-10

Section lll Trouble Shooting

page 11

CODES AND STANDARDS
Vulcan-Hart Cheese Melters are to be installed in accordance with state and local codes, or in the absence of
local codes, with the National Fuel Gas Code, ANSI-Z223.1 (latest edition), available from the American Gas
Association, Inc., 1515 Wilson Blvd., Arlington, Va. 22209 and with ANSI-NFPA Standard #96 (latest edition),
Vapor Removal From Cooking Equipment, available from the National Fire Protection Association, Batterymarch
Park, Quincy, MA 02269.

For this appliance, clearance from combustible construction must be a minimum of 6" from the sides, 0" from the
back, and 4" from a counter top. There is no minimum clearance from noncombustible construction.

HOW TO USE THIS MANUAL
This manual is dedicated to the servicing of the Vulcan-Hart Co. ICM24,36,48,60 and 72 Cheese Melter.
The manual is divided into 3 sections, CHECKS AND ADJUSTMENTS, REMOVAL OF SERVICE PARTS AND
TROUBLE SHOOTING. For additional technical assistance refer to the service assistance number on the front
cover of this manual. Refer to parts manual to identify service replacement parts.

DATA PLATE
The data plate which identifies the appliance model no., device no., serial no., gas specification and agency
approvals is located on the appliance front cover in lower right corner.

TOOLS REQUIRED
Tools required to preform the service operations covered in this manual.
1.

Standard set of hand tools.

2.

Temperature tester (thermocouple or digital pyrometer).

3.

Gas test kit.

GENERAL APPLIANCE INFORMATION
ICM24 is a 24" wide unit appliance (1) 20,000 BTU/HR burner.
ICM36 is a 36" wide appliance using (1) 30,000 BTU/HR burner.
ICM48 is a 48" wide appliance using (2) 20,000 BTU/HR burners.
ICM60 is a 60" wide appliance using (1) 20,000 and (1) 30,000 BTU/HR burners.
ICM72 is a 72" wide appliance using (2) 30,000 BTU/HR burners.

The 20,000 BTU burner is 15" long and the 30,000 BTU burner is 27" long.
 The appliance manifold pressure is 5" W.C. for natural gas and 10" W.C. for propane gas.

Содержание ICM24

Страница 1: ...ERS MODEL NO ICM24 ML 52470 52476 ICM36 ML 52471 52477 ICM48 ML 52472 52478 ICM60 ML 52473 52479 ICM72 ML 52474 52480 SERVICE MANUAL MODEL ICM VULCAN HART COMPANY P O BOX 696 LOUISVILLE KY 40201 0696...

Страница 2: ...N THE EVENT A GAS ODOR IS DETECTED SHUT DOWN UNITS AT MAIN SHUT OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE...

Страница 3: ...L This manual is dedicated to the servicing of the Vulcan Hart Co ICM24 36 48 60 and 72 Cheese Melter The manual is divided into 3 sections CHECKS AND ADJUSTMENTS REMOVAL OF SERVICE PARTS AND TROUBLE...

Страница 4: ...ce 5 Turn the store main gas on 6 Turn the unit gas on 7 Take the store pressure reading Store pressure should be at least 6 W C for natural gas and 11 W C for propane gas 8 If store pressure is not c...

Страница 5: ...ing compressed air or water through the hood orifice opening 7 Reinstall or replace the burner nozzle by reversing steps 1 3 above REGULATOR ADJUSTMENT 1 Follow steps 1 2 under Regulator Vent Check 2...

Страница 6: ...ERVICING REMOVAL OF TOP 1 Push top back towards wall until the rear top mounting foot hits the stop angle Fig 2 Fig 2 2 Be sure that the top mounting foot has cleared the front top flange and lift the...

Страница 7: ...the set screw in the valve knob and remove the knob 2 With a phillips head screwdriver remove 4 screws at each corner of the front panel and remove the panel Fig 4 Fig 4 3 With a 5 8 wrench disconnec...

Страница 8: ...onnect the valve 5 Install new valve using pipe dope and reversing steps 1 4 REPLACEMENT OF PILOT ADJUSTMENT VALVE 1 Follow steps 1 and 2 under Removal of Burner Valve 2 Disconnect the compression nut...

Страница 9: ...1 Follow steps 1 2 under Removal of Top 2 With a 7 16 wrench remove 2 nuts Figs 8 Figs 8 3 Lift the burner mounting bracket off the appliance Figs 8 4 Slide the burner towards the center of the applia...

Страница 10: ...NER NOZZLE REPLACEMENT 1 To remove the burner nozzle follow steps 1 2 and 3 under Burner Nozzle Orifice Check Fig 10 Fig 10 2 Install new nozzle by reversing steps 1 2 and 3 under Burner Nozzle Orific...

Страница 11: ...lighter tube to the mounting bracket assembly See Figs 11 2 Pull lighter tube off of the mounting bracket stud See Figs 11 3 Pull the lighter tube towards the center of the appliance off the orifice h...

Страница 12: ...t level side to side B Burner is improperly installed Uneven heat front to back A Appliance not level front to back Dried out products A Melting time is too long or product is too close to the burner...

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