Vulcan-Hart C24GA10 Скачать руководство пользователя страница 33

F35425 (February 2006)

Page 33 of 40

C24GA SERIES CONVECTION STEAMERS - TROUBLESHOOTING

General

The following paragraphs provide descriptive information
of the most common troubles that can occur in the
steamer. The Troubleshooting Chart provides a list of
other typical fault conditions. The left-hand column of
the table lists typical symptoms and the right-hand
column lists probable causes and the suggested
remedies.

Water Not Being Supplied to Generator

Turn the steamer on. Check that water supply is
available to the steamer. After approximately 10
minutes, if no water is present, then check for a
problem with the water solenoid valve or water level
control probe.

Scalants may be covering the water level control probe
giving a false indication of a sufficient water level in the
generator. Detach, remove and thoroughly clean the
water level probe assembly to remove scalants and lime
build-up. This condition indicates extremely poor water
quality being supplied to the generator and/or generator
clean out and deliming has not been performed. The
water condition must be cleared up immediately with a
proper water conditioner to avoid further problems with
the steamer. Replace the water level probes and
canister assembly. Water may be draining through an
open generator solenoid valve as quickly as it’s fed to
the generator. Particles of scale trapped in the genera-
tor solenoid valve seat may prevent the valve from
closing.

Pilot Or Main Burner Will Not Light

Check blower air pressure, air pressure switch adjust-
ment, pilot burner adjustment, gas inlet and manifold
pressures. The pilot burner orifice should be a 1/8" hole.

Drain Solenoid Valve Does Not Drain

The drain solenoid valve is normally closed when the
main power switch is in the on position. When the main
power switch is set to off, the solenoid valve is ener-
gized and the generator drain valve opens for 1000
seconds.

Water contained in the generator, being under pressure,
should be draining through this valve and be noticeable
exhausting out the steamer drain.

If the drain operation appears to function sluggishly or
not at all, scalants may be lodged in the drain pipe and/
or the valve. Disconnect the drain solenoid valve from
the drain line and inspect both the valve and the drain
pipe fixed to the generator. If considerable scalants or
lime build-up is apparent, then not only the drain
solenoid valve, but also the generator and water level
control must be thoroughly cleaned.

TROUBLESHOOTING

Water Accumulating in Compartment

Water accumulation on the bottom of the cooking
compartment(s) is primarily condensed steam. Failure
to drain out quickly and completely may be due to
debris in the compartment drain screen. Pull screen
straight out and thoroughly clean, then replace. Failure
to drain completely may also be due to improper
leveling of the steamer.

Cooking Cycle Cannot Be Activated

Inspect all wire terminals to ensure they are positive
and secure before assuming any other problem. When
the power switch on generator control box is in the on
position, set the timer knob to 2 minutes. Both Ready
lights should go off, Cooking lights should come on and
steam should be entering both compartments.

Steamer Achieves Pressure Slower Than Normal

If the generator requires more than 18 minutes to
achieve normal operating pressure of 3 – 4 psi, then
check the following conditions.

A.

A heavy build-up of scalants has possibly coated

the interior of the generator. The insulating effect of
the scalants hampers heat transfer. Unscrew and
remove the clean-out port plug on the bottom of
the generator. Using a small mirror examine
interior of generator and if scalants and/or lime
build-up is apparent, perform a generator clean-out
and deliming procedure (see DELIMING THE
GENERATOR). If considerable scalants are
evident, both the generator drain solenoid valve and
the water level control must also be examined.

B.

Low incoming gas pressure. Check the incoming

line and manifold gas pressures as outlined in
MANIFOLD PRESSURE ADJUSTMENT under
SERVICE PROCEDURES AND ADJUSTMENTS.

C.

Gas combination control valve malfunction. Check

the incoming and manifold gas pressures as
outlined in MANIFOLD PRESSURE
ADJUSTMENT under SERVICE PROCEDURES
AND ADJUSTMENTS.

If pressure adjustments are made and manifold pres-
sure remains low, replace the gas combination control
valve and test the steamer for proper operation.

D.

Gas orifice clogged or obstructed around air

shutter. It is possible for debris to become lodged
in the small gas orifice opening over time. Clean
out the gas orifice using a round metal instrument
of the same hole diameter or slightly smaller.
Clean as needed. If clogging reappears, the orifice
should be removed, cleaned, and reinstalled.
Remove any other foreign objects that appear to
be obstructing the gas orifice or air shutter.

Содержание C24GA10

Страница 1: ...o perform to determine if you have the necessary tools instruments and skills required to perform the procedure Procedures for which you do not have the necessary tools instruments and skills should b...

Страница 2: ...ssembly 6 Door Gasket 7 Door Handle 7 Door LatchAssembly 8 Compartment Controls 8 Main Burner 9 Gas Combination Control Valve 9 GeneratorAssembly 9 Fill and Cold Water Solenoid Valves 11 Pilot Spark P...

Страница 3: ...Cabinet Base Generator 29 Component Location Cooking Compartment 31 Component Function Cooking Compartment 32 General 32 TROUBLESHOOTING 33 General 33 Water Not Being Supplied to Generator 33 Pilot O...

Страница 4: ...ng instructions SPECIFICATIONS Gas Line Pressures Operating Pressure Natural Recommended 2 5 W C Propane Recommended 10 0 W C Incoming Pressure Natural Recommended 7 0 W C min Propane Recommended 11 0...

Страница 5: ...ooking Compartment Right Side Panel 1 Remove the screws then remove the right side panel from the compartment Cooking Compartment Flue Wrap 1 Remove left and right side panels from compartment Remove...

Страница 6: ...base C24GASERIES CONVECTION STEAMERS REMOVALAND REPLACEMENT OF PARTS Cabinet Base Rear Panel 1 Remove the screws then remove the rear panel from the cabinet base COOKING COMPARTMENT DOOR Door Assembl...

Страница 7: ...et sealing surface such as nicks or cuts will cause steam leakage Door Handle 1 Open the door 2 Remove screws from the top and bottom of the door 3 Pull the outer door panel out from the door housing...

Страница 8: ...6 Reverse procedure to install Use Loctite 271 to secure fasteners COMPARTMENT CONTROLS WARNING DISCONNECT THE ELECTRICAL POWER TO THE MACHINE AND FOLLOW LOCKOUT TAGOUT PROCEDURES 1 Remove compartment...

Страница 9: ...K ALL JOINTS BEYOND GAS VALVE SOLENOID AFTER UNIT IS LIT Gas combination control valves are not serviceable and should not be disassembled Once the problem has been isolated to this control replace it...

Страница 10: ...nd operating pressure switch 9 Loosen hose clamp attaching lower flexible water line at back panel and use a wrench to disconnect barb fitting from main inlet water connection 10 Loosen hose clamp att...

Страница 11: ...y then push generator slightly forward to disengage feet and remove generator from rear of cabinet 20 Reverse procedure to install generator FILL AND COLD WATER SOLENOID VALVES WARNING DISCONNECT THE...

Страница 12: ...R 1 Removemainburnerassemblyasoutlinedunder MAINBURNERinREMOVALANDREPLACEMENT OFPARTS 2 Remove the pilot assembly by disconnecting gas tube to the pilot burner and remove screws holding pilot assembly...

Страница 13: ...rocedure The air pressure switch senses the pressure level produced by the blower for combustion When the pressure is sufficient the switch closes and supplies power to the ignition control module The...

Страница 14: ...ackon A Listen or use a meter for gas pilot ignition to verify operation 1 If gas pilot ignition is successful listen for main gas burner ignition to verify operation B Verify the pilot and main burne...

Страница 15: ...er Operating Pressure Switch 1 Remove the cabinet base front panel as outlined under COVERSAND PANELS Pressure switch is located behind control box 2 Turn the power on and let the generator come up to...

Страница 16: ...eel clockwise increases the pressure The cut out off off setting should be 3 5 to 4 psi Inlet Water Steam Strainer 1 Unscrew the cap from the body 2 Remove the screen and any foreign particles trapped...

Страница 17: ...flame remains adequate 2 Common MV PV 3 The Pilot Voltage 24 VAC will be present on terminal 3 at the instant an input voltage is supplied to the module This voltage will remain present on terminal 3...

Страница 18: ...ace the pilot igniter assembly 3 Check the ignition cable for tightness or damaged insulation 4 Check unit for proper operation Inspect the pilot burner orifice This should be approxi mately 1 8 in di...

Страница 19: ...SCHEMATICS under ELECTRICAL OPERATION 4 Check that timer motor operates when connected to power If a problem is found in timer replace it do not take timer apart C24GASERIES CONVECTION STEAMERS SERVIC...

Страница 20: ...RE HOT USE CARE WHEN OPERATING CLEANING OR SERVICING THE STEAMER THE COOKING COMPARTMENT CONTAINS LIVE STEAM STAY CLEAR WHEN OPENING DOOR Items Required not provided Deliming material Funnel Plastic o...

Страница 21: ...team has entered the cooking compartments 3 Close the doors 4 Set both timer knobs at 2 minutes 5 Confirm that the ready lights go off the cooking lights come on and steam begins to enter the compartm...

Страница 22: ...l solenoid is energized and water begins filling the generator When the water level reaches the low level cut off LLCO probe the LLCO relay is energized and illuminates the LLCO LED With the LLCO 2 co...

Страница 23: ...closes energizing the slow fill solenoid to keep generator full E When generator pressure reaches 4 psi the pressure switch N C contacts open the N O contacts close 1 Voltage is removed from a Air pr...

Страница 24: ...wing steam into compartment 4 Cavity relay 1 energized energizing the CWC solenoid 5 Cook Light illuminated D Timer times out 1 Contacts 11 13 open and contacts 11 and 14 close energizing the buzzer 2...

Страница 25: ...F35425 February 2006 Page 25 of 40 SCHEMATIC DIAGRAMS C24GASERIES CONVECTION STEAMERS ELECTRICALOPERATION Generator Schematic Diagram...

Страница 26: ...F35425 February 2006 Page 26 of 40 C24GASERIES CONVECTION STEAMERS ELECTRICALOPERATION Schematic Diagram Compartment Controls Standard...

Страница 27: ...F35425 February 2006 Page 27 of 40 C24GASERIES CONVECTION STEAMERS ELECTRICALOPERATION Schematic Diagram Compartment Controls Constant Steam...

Страница 28: ...F35425 February 2006 Page 28 of 40 C24GASERIES CONVECTION STEAMERS ELECTRICALOPERATION COMPONENT LOCATION CABINET BASE GENERATOR...

Страница 29: ...d Water Condenser CWC Solenoid Valve The Cold Water Condenser CWC Solenoid Valve allows cold water to flow into the generator drain to condense steam and cool the hot water before it is discharged int...

Страница 30: ...ber burner The blower is accessible through the front of the base Blower Air Pressure Switch The Blower Air Pressure Switch is part of the Burner Assembly and closes at 0 4 W C to apply operating volt...

Страница 31: ...F35425 February 2006 Page 31 of 40 COMPONENT LOCATION COOKING COMPARTMENT C24GASERIES CONVECTION STEAMERS ELECTRICALOPERATION...

Страница 32: ...ly after the generator has reached its operating pressure Also the timer energizes the buzzer when time expires The timer can be set to the constant steam position This allows steam to flow into the c...

Страница 33: ...scalants or lime build up is apparent then not only the drain solenoid valve but also the generator and water level control must be thoroughly cleaned TROUBLESHOOTING Water Accumulating in Compartment...

Страница 34: ...190 F thermostat supplies signal to water level control to continue filling with trickle valve 0 25 GPM 12 Generator Full Boiler will fill till high water probe is confirmed 13 Ready Operating pressur...

Страница 35: ...alfunction 3 Dirt or scale on valve seat Generator will not heat or build pressure 1 Incorrect input voltage 2 Generator not filled 3 Water Level Control malfunction 4 Water too pure for probes to pro...

Страница 36: ...rner won t light or won t stay lit 1 Gas not on 2 Combustion air pressure switch malfunction 3 Ignition module not receiving power 4 Unit not properly grounded and or polarity of incoming power is inc...

Страница 37: ...and burner 3 Loose broken or damaged lead wires including ground from ignition module to ignitor 4 Ignitor boot on ignition cable loose damaged or missing causing excessive ignition voltage leakage 5...

Страница 38: ...NE 850778 1 PRESSURE SWITCH AIR 852984 10 MAIN BURNER ORIFICE PROPANE 852984 9 MAIN BURNER ORIFICE NATURAL 855268 1 DOOR GASKET C24GA6 855286 2 DOOR GASKET C24GA10 855373 1 SOLENOID SLOW FILL 0 25 GPM...

Страница 39: ...F35425 February 2006 Page 39 of 40...

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