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ROK DVS

JUNIOR

OWNER’S

MANUAL

WWW.PATRIZICORSE.COM

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Содержание ROK DVS JUNIOR

Страница 1: ...ROK DVS JUNIOR OWNER S MANUAL WWW PATRIZICORSE COM...

Страница 2: ...5 3 STARTING AND BRAKE IN 11 4 SERVICING YOUR ENGINE 12 4 1 Maintenance Schedule and Adjustments 12 4 2 Torque Chart 12 4 3 Sizes and Measures 12 4 4 Chain 13 4 5 Throttle Cable 13 4 6 Carburettor 13...

Страница 3: ...symbols of this manual They alert you of dangerous situations for you or for your engine 1 3 SAFETY INFORMATION Do not start the engine indoor as garages trailers etc Start the engine in a well venti...

Страница 4: ...r engine Proper fuel mix is necessary for optimum engine life and performance 1 5 SPECIAL TECHNICAL SPECIFICATIONS FOR HOMOLOGATED ENGINE Vortex Rok DVS is produced in two versions Senior and Junior l...

Страница 5: ...l on it 2 6mm Allen T Wrench Lay the engine on its side and attach the engine mount to the engine base with four 8 mm Allen screws 3 6mm Allen T Wrench Remove the oil filler cap white arrow and fill w...

Страница 6: ...ighten 10mm locknut 5 10mm Fixed Wrench Assemble the second silent block on the engine Insert braided wire between the small and large washers 6 Place the coil support plate of the ignition coil in th...

Страница 7: ...coil Jnr 14 000 9 Flat Plier Remove the plastic cap from the head of the cylinder Spark Plug Wrench Manually tighten the spark plug at the head of the cylinder Lock it with the key to loosening it th...

Страница 8: ...om the intake manifold b Remove the carburettor from the box c Making sure that the gasket is in the correct position insert the carburettor on the studs of the intake manifold d Secure the carburetto...

Страница 9: ...necessary to fix properly the rubber boot to the plastic silencer 15 Check that the rubber boot is fixed properly to the intake silencer Incorrect installation may cause a loss of the intake silencer...

Страница 10: ...s tank in your kart A mistake in measurements could result in engine damage 4 Before making the first start you must fill the carburettor with fuel To do this you need to remove the spark plug and spi...

Страница 11: ...arms unevenly proceed again with the bleeding of the cooling system as described in paragraphs 6 7 9 Once the engine is warmed up and the cooling system works properly proceed to the track 10 Run the...

Страница 12: ...nge Every Race After 30 hours Exhaust Internal cleaning Every 10 hours Piston Change Up to 30 hours Chain Change After 10 hours Cylinder Honing Up to 30 hours Connecting Rod Change After 60 hours Bott...

Страница 13: ...throttle cable from the carburettor 3 Take the carburettor off the engine and open the float chamber by unscrewing the five screws Clean the parts openings and passages with compressed air Check the...

Страница 14: ...ce carbon deposits or residues that make necessary the cylinder head to be checked and cleaned at least every race Be aware cylinder head volume may be changed after the race carbon deposits may cause...

Страница 15: ...ever you disassemble the cylinder we recommend replacing the cylinder gasket 27 ASSEMBLING Check the tolerance between piston and cylinder Wrong tolerance may cause serious damage 6 Place a new gasket...

Страница 16: ...nder we recommend replacing the cylinder gasket 27 6 Remove the 2 piston pin circlips 32 by squeezing the ends together with the needle nose 7 Hook the connecting rod each side with two fingers 8 Push...

Страница 17: ...her break in period See Starting and Break in 4 13 Connecting Rod Every 60 hours the con rod and roller cage must be changed Due to special tools required this operation must be performed by the Vorte...

Страница 18: ...WWW PATRIZICORSE COM...

Страница 19: ...2 WWW PATRIZICORSE COM...

Страница 20: ...12 W10104 KF5 Cylinder basis gasket 0 5 1 13 W670 RKF Exhaust gasket engine kf 1 14 W10930 RKF2 Exhaust manifold RKF2 DVS 1 15 VTCE6X16 Socket head screw m6 x 16 4 16C W10140 RKF Complete piston RKF 5...

Страница 21: ...4 WWW PATRIZICORSE COM...

Страница 22: ...23 7 x 0 4 1 69 W1768 KF Balancer shaft nut m14 x 1 left 1 70 W150 DVS Drive shaft nut m14 x 1 left 1 72 W160 KF Crankshaft stuffer 1 73 W230 KF2 Bare conrod engine 1 74 W10085 B4 Small end needle cag...

Страница 23: ...6 WWW PATRIZICORSE COM...

Страница 24: ...m5 x 14 3 119 W2017 KF Balancer shaft cover 1 120 W300 A4 Insert crankcase 6205 c4 1 121 W10267 Complete oil plug tcem1m 12 x 1 5 1 122 W800 Depression pipe fitting m8 hex 1 123 W10267 Copper gasket d...

Страница 25: ...WWW PATRIZICORSE COM...

Страница 26: ...157 R P 6X12 Flat washer 6 x 12 x 1 5 4 158 W531 06 Hexagonal nut m6 x 1 4 160 W695 1ROK Hexagonal nut m12x1 1 161 V TCE6X20 Socket head screw m6 x 20 1 162 W2036 ROK Oil level tla2 m16 x 1 5 1 163 V...

Страница 27: ...10 WWW PATRIZICORSE COM...

Страница 28: ...10X40 Socket head screw 10 x 40 1 197 0039 A30A AL rear engine mount bracket 1 screw 92x30mm 1 198 0039 A30 AL engine mount bracket 1 screw 92x30mm 1 199 0038 DOAF Flat MG DVS engine mount 92x30mm 6 2...

Страница 29: ...12 WWW PATRIZICORSE COM...

Страница 30: ...SITION PART NUMBER DESCRIPTION NUMBER 219 W10901 DVSJ Exhaust pipe Jnr 1 220 W10925 Exhaust springs Jnr 2 221 0225 GLB29 Air box 1 222 WDVS 1AF Air filter DVS 1 223 WA071 Ignition Puller PVL 1 13 WWW...

Страница 31: ...14 WWW PATRIZICORSE COM...

Страница 32: ...YEL 1 237 W810 362 Centre fixing screw 1 238 W810 363 Idle mixture screw low speed 1 239 W810 364 Idle mixture screw springs 1 240 W810 365 Plastic washer 1 241 W810 366 O ring square cut 1 242 W810 3...

Страница 33: ...16 WWW PATRIZICORSE COM...

Страница 34: ...6x100 1 K R P 6X18 Washer d 6x18x1mm 1 L 0093 T5 Bush for radiator support 1 M V TPCSEI6X25 TPSCEI screw 6 x 25 1 N 0033 00 Biconical AL washer d 6mm 1 O D M6A B A B nit M6 1 P 0031 00 Rubber d 6x20mm...

Страница 35: ...18 WWW PATRIZICORSE COM...

Страница 36: ...X16 TB screw 6x16 4 H R P6X12 Washer d 6 3x12 5x1mm 4 I 0094 E1A Upper radiator support rod OTK 470x265x43 1 L D M5AB A B nut M5 4 M 0093 02 Anti vibration rubber 1 N 0033 00 Biconical AL washer d 6mm...

Страница 37: ...18 WWW PATRIZICORSE COM...

Страница 38: ...for water pump shaft 1 I 0259 E28KIT Complete water pump clamp d 28mm 1 I 0259 E30KIT Complete water pump clamp d 30mm 1 I 0259 E32KIT Complete water pump clam d 32mm 1 J 0098 B0 Water pump pulley d...

Страница 39: ...Australian Importer Patrizicorse Lot 1 John Lund Dr Hope Island QLD 4212 Phone 61 7 5530 1583 info patrizicorse com www patrizicorse com AKA Australian Karting Association 12 Macquarie Avenue PENRITH...

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