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VOLVO

S40 & V40

Chapter 8 - Volvo Service

pg. 107 Volvo Service

Service - an investment

An investment which will pay dividends in the form of improved reliability, durability and resale value.

Label information 108

Maintenance service, Warranty 109

Emissions maintenance 110

Engine compartment 111

Fuel/emissions systems 112

Lubrication 113

Engine oil 114

Power steering fluid, Brake fluid reservoir 116

Coolant, drive belt 117

Washer fluid reservoir 118

Battery maintenance, Proposition 65 Battery Warning 119

pg. 108 Label information

1 Vehicle Emission Control Information

Your Volvo is designed to meet all applicable emission standards, as evidenced by the certification label on the
underside of the hood. For further information regarding these regulations, please consult your Volvo retailer.

2 Vacuum hose routing

(underside of hood)

3 Loads and Tire Pressures

(on inside of fuel filler door)

Содержание 2003 S40

Страница 1: ...any other automobile And of course please do not operate a vehicle if you may be affected by alcohol medication or any impairment that could hinder your ability to drive Your Volvo is designed to mee...

Страница 2: ...uctured so that it can be used for reference For this reason it should be kept in the car for ready access Do not export your Volvo to another country before investigating that country s applicable sa...

Страница 3: ...the front of the gear selector Move the selector from the P ark position Keylock When you switch off the ignition the gear selector must be in the P ark position before the key can be removed Anti lo...

Страница 4: ...ducts In order to have efficient and well controlled recycling many Volvo variants have printed dismantling manuals indicating the weight and material of individual components For Volvo all homogeneou...

Страница 5: ...passenger in the front seat of any vehicle equipped with a passenger side airbag Fact In every state and province some type of child restraint legislation has been passed Additionally most states and...

Страница 6: ...will lock up as follows if the belt is pulled out rapidly during braking and acceleration if the vehicle is leaning excessively when driving in turns For the seat belt to provide maximum protection in...

Страница 7: ...h when exposed to violent stretching they should be replaced after any collision even if they appear to be undamaged Never repair the belt on your own have this work done by an authorized Volvo retail...

Страница 8: ...seat belt tensioners in both front door pillars 4 The system is designed to supplement the protection provided by the three point seat belt system The SRS system is indicated by the SRS embossed on th...

Страница 9: ...tem If a fault is detected the SRS warning light will illuminate The light is included in the warning indicator light cluster in the instrument panel Normally the SRS warning lamp should light up when...

Страница 10: ...de of both sun visors SRS texts on the passenger s dash SRS text at far right of dash WARNING Do not use child safety seats or child booster cushions backrests in the front passenger s seat We also re...

Страница 11: ...ar collisions impacts or decelerations depending on the crash severity angle speed and object impacted The SRS sensor is designed to react to both the impact of the collision and the inertial forces g...

Страница 12: ...etailer for repairs Before attempting to tow the car use the following procedure to override the shiftlock system to move the gear selector to the neutral position Disconnect the battery Wait at least...

Страница 13: ...adlights Parking lights Instrument illumination Fog lights 24 Turn signals Home Safe lighting Wipers washers 25 Ignition switch steering wheel lock Flashers Heated rear window mirrors 26 Trip Computer...

Страница 14: ...trument lighting 24 6 Rear foglight 24 7 Turn signals high low beams Home Safe Lighting cruise control 25 31 8 Instruments indicator and warning lights 20 21 9 Horn 10 Windshield wash wipe headlight w...

Страница 15: ...left and right 50 33 Control for adjusting door mirrors 50 34 Door lock switch 42 35 Window left and right front 38 36 Window left and right rear 38 37 Cut out switch windows rear 38 Some of the items...

Страница 16: ...button to reset the trip odometer 7 Tachometer Reads thousands of engine rpm The needle should never be in the solid red range 8 Clock Trip Computer Ambient temperature NOTE See page 27 29 for inform...

Страница 17: ...arking brake reminder light will not go off until the parking brake has been fully released Supplemental Restraint System SRS If the light comes on or stays on after the vehicle has started the SRS di...

Страница 18: ...at the service interval has been exceeded The light will stay on for 2 minutes after start until reset by the servicing retailer Anti lock Brake system ABS If the warning lamp lights up there is a mal...

Страница 19: ...a pg 24 Headlights Parking lights Instrument illumination Fog lights A Headlights and parking lights 0 Switch position Ignition key in positions 0 I All lights switched off Ignition key in position II...

Страница 20: ...will also go out The fog lights are also switched off when the ignition is switched off and must be switched back on manually if required when the ignition is switched on again The front fog lights s...

Страница 21: ...per The wipers will sweep approximately every 5 seconds car speed depending 3 Wipers normal speed 4 Wipers high speed 5 Windshield wiper washer headlight wiper washer The wipers will make 2 3 sweeps a...

Страница 22: ...rm 43 Trunk Tailgate Glove compartment 45 Opening the trunk from the inside S40 46 Front seats 47 Child safety locks 49 Rear side view mirrors Vanity mirrors 50 Interior lights Sunroof 51 Sunroof 52 H...

Страница 23: ...bitor module The car can only be started if a properly coded key is used If you misplace a key take the other keys to an authorized Volvo retailer The existing code in the start inhibitor module and a...

Страница 24: ...e Remote control not functioning If the remote control is not functioning the car can be opened using the master or service key in the driver s door Note The remote control will not function if a key...

Страница 25: ...s door will be immediately unlocked again in order to prevent accidentally locking the car with the keys left inside the car pg 43 Alarm Alarm The radio signal emitted from the transmitter which is u...

Страница 26: ...ycle lasts for 30 seconds pg 44 Alarm LED alarm status signals The status of the alarm system is indicated by the red LED at the right side of the dash LED off the alarm is not armed set LED flashes o...

Страница 27: ...nd are locked or unlocked when the driver s door is locked unlocked Once unlocked the trunk tailgate may be opened by pushing in on the lock cylinder while raising the trunk lid tailgate A Remove key...

Страница 28: ...Battery Warning 72 Brake system ABS 73 Electronic Brake Force Distribution EBD 74 Winter driving Before a long distance trip 75 Detachable trailer hitch installing removing 76 Trailer towing 78 pg 62...

Страница 29: ...s been strongly linked to certain forms of cancer If you live in an area where you must fill your own gas tank take precautions These may include standing upwind away from the filler nozzle while refu...

Страница 30: ...yl alcohol wood alcohol This practice can result in vehicle performance deterioration and can damage critical parts in the fuel system Such damage may not be covered under the New Vehicle Limited Warr...

Страница 31: ...cs Maintain correct tire pressure Do not drive with trunk lid open A warning light in the instrument panel will indicate that the trunk is open Poisonous exhaust gases may enter via the open trunk lid...

Страница 32: ...ode To start the car momentarily turn the key back to the locked position Then start the car as you would normally do WARNING Always place the gear selector in Park and apply the parking brake before...

Страница 33: ...ition R 4 Low gear position Shifting up and down between the 1st 2nd 3rd and 4th occurs automatically Shifting up to Drive does not occur Position 4 can be used for mountain driving for driving with t...

Страница 34: ...This is also necessary when initially bringing the selector out of position P Fully depressing the selector knob permits shifting freely between all positions Kick down Automatic shift to a lower gea...

Страница 35: ...Contents Top of Page...

Страница 36: ...This is the relationship in percent between the section height and width of the tire R radial tires 15 diameter in inches The tires have good road holding characteristics and offer good handling on dr...

Страница 37: ...balanced wheels They do however disappear when the tire warms up The degree to which flat spots form depends on the type of cord used in the tire Remember that in cold weather it takes longer for the...

Страница 38: ...ime In other words if you wish to rotate the wheels make sure that the same wheels are always on the same side of the car NOTE Please consult state or provincial regulations restricting the use of stu...

Страница 39: ...phalt and concrete A tire marked C may have poor traction performance WARNING The traction grade assigned to this tire is based on braking straight ahead traction tests and does not reflect cornering...

Страница 40: ...dimensions or with a spare tire other than the one that came with the car The use of different size wheels can seriously damage your car s transmission WARNING Current legislation prohibits the use of...

Страница 41: ...own fuse or bulb etc For additional information see section ON CALL Road Assistance in chapter 9 Tool kit Jack 86 Tire changing 87 Replacing bulbs 89 Replacing fuses 95 Replacing wiper blades 98 In ca...

Страница 42: ...ARNING The jack see the following pages must be correctly placed in the jack attachment Be sure the jack is on a firm level non slippery surface Never allow any part of your body to be extended under...

Страница 43: ...jack attachment points located on each side of the car These attachment points are marked by arrows on the outside of the cover over the bottom sill see illustration Check that the doors are closed a...

Страница 44: ...t not be used with steel rims as they make it impossible to fit the hub caps pg 89 Replacing bulbs Removing high low beam headlight bulbs Your car is fitted with separate high and low beam bulbs Switc...

Страница 45: ...er NOTE Never touch the glass of a bulb with your fingers this could leave traces of grease or oil on the glass which then evaporate and may damage the reflector Side marker lamp replacement Slide the...

Страница 46: ...or housing forward With the wiring still attached turn bulb holder slightly counterclockwise and withdraw it from the lamp housing Pull the bulb to remove Replacement Insert a new bulb in the holder R...

Страница 47: ...the holder Check that the bulb works and refit the panel Replacement of rear light bulbs V40 All the bulbs in the rear light unit are replaced from inside the cargo area Procedure Switch off the light...

Страница 48: ...ens unit 4 Pull the old bulb straight out and press a new one into place 5 Replace the entire unit in the reverse order Insert screwdriver turn and pull downward Front courtesy lights Switch off the i...

Страница 49: ...Replace the bulb and press the lens unit back into place Contents Top of Page...

Страница 50: ...mediate attention to avoid rusting Make it a habit to check the finish regularly when washing the car for instance Touchup if necessary Paint repairs require special equipment and skill Contact your V...

Страница 51: ...he roads When washing the car do not expose it to direct sunlight Use lukewarm water to soften the dirt before you wash with a sponge and plenty of water to avoid scratching Bird droppings Remove from...

Страница 52: ...recommended An automatic wash is a simple and quick way to clean your car but it is worth remembering that it may not be as thorough as when you yourself go over the car with sponge and water Keeping...

Страница 53: ...or similar cleaning agents be used on the plastic or the leather since these can cause damage Cleaning the seat belt Clean only with lukewarm water and mild soap solution Cleaning floor mats The floor...

Страница 54: ...e oil 114 Power steering fluid Brake fluid reservoir 116 Coolant drive belt 117 Washer fluid reservoir 118 Battery maintenance Proposition 65 Battery Warning 119 pg 108 Label information 1 Vehicle Emi...

Страница 55: ...and when ordering parts These decals are located on the underside of the hood All specifications are subject to change without notice pg 109 Maintenance service Warranty Maintenance service Volvo advi...

Страница 56: ...arranties pg 110 Emission maintenance Periodic maintenance helps minimize emissions Periodic maintenance will help keep your vehicle running well Your Warranty and Service Records Information booklet...

Страница 57: ...r normal driving conditions spark plugs require no maintenance between replacement intervals When installing new plugs be sure to use the right type and to tighten them correctly When changing the plu...

Страница 58: ...Ox by a three way catalytic converter Crankcase ventilation The engine is provided with positive crankcase ventilation which prevents crankcase gases from being released into the atmosphere Instead th...

Страница 59: ...ith the evaporative emission control system mandated by the U S Environmental Protection Agency and the California Air Resources Board If you experience difficulties in refueling your vehicle please a...

Страница 60: ...tions 123 Cooling fuel distributor ignition systems 124 Front rear suspensions 124 Transmission Capacities Vehicle loading 125 Electrical system bulbs 126 Dimensions weights 127 Volvo On Call roadside...

Страница 61: ...m alloy cylinder head with double overhead camshafts and separate intake and outlet channels Engine lubrication is provided by an eccentric pump driven from the crankshaft Full flow type oil filter Ex...

Страница 62: ...shock absorbers and control arms linked to the support frame Power assisted rack and pinion steering Safety type steering column The alignment specifications apply to a car at curb weight without pas...

Страница 63: ...resulting in loss of vehicle control without prior warning All specifications are subject to change without notice pg 126 Specifications Electrical system 12 Volt negative ground Voltage controlled ge...

Страница 64: ...base S40 V40 100 4 in 255 cm Track front S40 V40 57 1 in 145 cm Track rear S40 V40 57 9 in 147 cm Turning circle S40 V40 34 8 ft 10 6 m Cargo capacity S40 13 2 ft 3 374 liters V40 33 5 ft 3 948 liters...

Страница 65: ...ce Volvo On Call Roadside Assistance Your new Volvo comes with a four year On Call Roadside Assistance program Additional information features and benefits are described in a separate information pack...

Страница 66: ...Contents Top of Page...

Страница 67: ...tailer will supply you with this code NOTE Volvo recommends that you store the radio code in a safe place A red LED will flash when the key had been removed from the ignition to confirm that the anti...

Страница 68: ...elector knob Select the channel turn CD changer Selecting disc turn Program radio frequency in a channel push 3 Selector knob for choosing turn Radio Cassette CD changer option Mode knob push for sett...

Страница 69: ...e Fader and Balance 4 Display 5 Radio Station seek up down Cassette position Selecting next previous track CD position Selecting next previous track 6 Radio Manual station selection Cassette position...

Страница 70: ...reble and Balance left right Fade Press the SOURCE button to bring up bass treble or balance Adjust by turning the source knob left or right The selected function is shown in the display Radio Band se...

Страница 71: ...s the AUTO button A number of stations with strong signals maximum 10 from the set wavelength are now stored automatically in the memory AUTO is displayed If there is no station with sufficient signal...

Страница 72: ...and the cassette is ejected To select a new program source turn the SOURCE knob The cassette can be inserted or ejected even when the unit is switched off Dolby B Noise reduction The function is pres...

Страница 73: ...have twelve seconds to handle the ejected CD disc Then the CD disc reinserts again A Fast winding Press or to seek within a track B Skipping or Selecting a track Press to skip to the previous track or...

Страница 74: ...nger position The CD changer continues playing the disc and track that was playing last If the CD changer magazine is empty LOAD CARTRIDGE is displayed Selecting disc Turn the 1 20 DISC knob The disc...

Страница 75: ...n press the same knob All AUM settings are reset to default position and the radio reverts to normal status music news etc To save any changes and revert to normal position turn the 1 20 DISC knob unt...

Страница 76: ...the MEM knob and press the POWER button 3 Press the MEM knob to select the desired tuning mode US or AUS 4 Turn the MEM knob to Back and save 5 Press the MEM knob to save the setting Alarm Alarm is d...

Страница 77: ...ke System ABS 23 73 Anti theft code 130 Antifreeze 75 117 Ashtrays 33 Audio system HU 415 131 Audio system HU 615 132 Audio systems 129 AUM Advanced user Mode radio 141 Automatic car washing 104 Autom...

Страница 78: ...Running Lights 23 Detachable trailer hitch installing 76 Detachable trailer hitch removing 77 Dimensions 127 Doors and locks 42 Drive belt 117 Driving economy 64 Dynamic Stability Assistance DSA 30 E...

Страница 79: ...Generator 126 H Hand brake 32 Handling 59 Hazard warning flashers 26 Headlight bulbs replacing 90 Heated front seats 32 Heating 37 Heating and air conditioning 35 Home Safe lighting 25 Hood 53 I IC sy...

Страница 80: ...king brake reminder light 22 PCV system 110 Polishing 104 Power seats 48 Power steering fluid 116 122 PROPOSITION 65 WARNING 72 119 R Radio tuning modes changing 142 Rear fog light 24 Rear suspension...

Страница 81: ...121 SRS 5 6 7 SRS diagnostic system 22 SRS warning light 5 22 Start inhibitor immobilizer 40 Starting the engine 65 Steering wheel adjustment 34 Steering wheel lock 26 Storage compartments 54 Studded...

Страница 82: ...51 Vehicle Identification Number VIN 108 Vehicle loading 125 Volvo On Call 128 Volvo SRS 4 W W Winter Wet Weather 67 Warning flashers 26 Warning lights 22 23 Warranty 109 Washer fluid reservoir 118 Wa...

Страница 83: ...action Driver distraction results from driver activities that are not directly related to controlling the car in the driving environment Your new Volvo is or can be equipped with many feature rich ent...

Страница 84: ...50 anti freeze and 50 water See page 117 3 Power steering When cold the level must not be above the MAX mark Top up if necessary with ATF fluid See page 116 4 Engine oil level should be between the di...

Страница 85: ...1 2x 55W H7 2 5 W 4cp BA 15s 3 21 W 32cp BA 15s 4 26 7W 30 2 2cp W2 5 16q Volvo Car Corporation G teborg Sweden Contents Top of Page...

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