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– Cut the first step of the static mixer -D- off to achieve the cor‐
responding bead cross-section.
– Carefully operate the double cartridge gun -VAS 5237- without
static mixer until the adhesive is discharged uniformly from
both chambers of the cartridge connecter.
– Then screw the static mixer onto the cartridge connector.
– Apply the first 100 mm of adhesive to a piece of cardboard and
only then begin to apply the adhesive to the vehicle.
– Now fill area -C- with 2K body adhesive -D 180 KD3 A2- using
double-cartridge gun -VAS 5237- .
– Lightly coat the roof flanges -1- with 2K body adhesive -D 180
KD3 A2- .
– Place roof in position immediately and align.
– Secure roof to front window opening and rear lid opening using
mole grips, and to centre section using securing belts.
– Remove excessive adhesive at side of roof immediately using
a cloth soaked in silicone remover -LSE 020 100 A3- .
Jetta 2005 ➤
Body Repairs - Edition 04.2009
1. Renewing roof
99