Pro
te
c
t
ed
b
y
co
p
y
rig
h
t.
C
o
p
y
in
g
fo
r
pr
iv
a
t
e
o
r
c
o
m
m
e
r
c
ia
l
p
u
rp
o
s
e
s
,
i
n
p
a
rt
r i
n
o
le
,
is
n
o
t
p
e
r
m
it
e
d
u
n
l
e
s
s
a
ut
ho
r
i
s
ed
b
y
V
olk
sw
a
ge
n AG
.
V
olk
s
w
a
g
en
AG do
es
n
ot g
uar
ante
e
or a
c
c
ep
t
a
ny
li
a
b
i
li
t
y
w
ith
r
e
s
p
e
c
t
t
o
th
e
c
o
rr
e
c
t
n
e
s
s
o
f
in
fo
r
m
a
tio
n
in
th
is
d
o
c
um
en
t.
C
o
py
rig
ht b
y
V
olk
sw
a
ge
n
A
G.
3
Valve gear
3.1
Assembly overview - valve gear
1 - Exhaust valve
❑ Do not rework. Only lap‐
ping in is permitted.
❑ Valve dimensions
.
❑ Checking valve guides
2 - Cylinder head
3 - Valve guide
❑ Check
.
4 - Valve stem seal
❑ Renew: with cylinder
head fitted
der head removed
5 - Valve spring
6 - Valve spring plate
7 - Valve cotters
8 - Hydraulic compensation el‐
ement
❑ Do not interchange.
❑ Oil contact surface.
9 - Exhaust camshaft
❑ Removing and installing
.
❑ Check radial clearance
with Plastigage (roller
rocker fingers re‐
moved).
❑ Radial clearance:
0.024 … 0.066 mm.
❑ Runout: max. 0.04 mm.
10 - Cylinder head cover
❑ With integrated camshaft bearings.
❑ Clean sealing surface; reworking not permitted.
❑ Remove sealant residue.
11 - Bolt
❑ Renew.
❑ Loosen
❑ Tightening sequence
12 - O-ring
❑ Renew.
❑ Lubricate with engine oil
Amarok 2011 ➤
4-cylinder injection engine (2.0 l direct injection engine, turbocharger) - Edition 02.2011
92
Rep. gr.15 - Cylinder head, valve gear