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Customer service

US edition 2021/10

VH / VTS / VBL / VAI Translation of the original operating manual

Subject to change without notice

Contact:

+49(0)92 78-774 33-0

+49(0)92 78-774 33-11

www.vogt-tec.com

Geo Injector

mini

Geo Injector

maxi

Geo Injector

pro

Geo Injector

fluid

VOGT soil aeration- and injection technology

to loosen compacted soils and to inject soil additives.

This vitalises trees and removes waterlogging.

The effective entry into the soil

aeration- and injection technology

The compact middle class for the

soil aeration and injection technology

The powerful professional device for

soil aeration and injection technology

The professional technology for the

liquid injection and soil aeration

Содержание TurboSpade VTS 50

Страница 1: ...EN VOGT Hammer VOGT TurboSpade VOGT Soil Aerator VOGT Air Injector with Spare parts list Translation of the original operating Manual ...

Страница 2: ... 2 ...

Страница 3: ... instructions 13 3 1 Basic principles 13 3 2 Intended use 13 3 3 Foreseeable misuse 13 3 4 Safety instructions 14 3 5 Additional safety instructions for the VBL VAI 16 3 6 Residual risks 17 3 7 Competencies of personnel 19 3 8 Safety stickers 20 4 Transportation 21 5 Getting ready for operation 22 5 1 Inserting and removing tools 22 5 2 Fixing the VAI pneumatic control to the VTS 23 5 3 Supplying ...

Страница 4: ... 2 Spare parts list Handles 47 12 3 Spare parts list Sticks 48 12 4 Spare parts list Rammer 49 12 5 Spare parts Operating manual Transport case 50 12 6 Spare parts list VOGT Soil Aerator 50 12 7 Spare parts list VOGT Air Injector 51 12 8 Spare parts list Injection unit 52 13 Assembly Instructions 53 13 1 Attaching the scraper to the M 5000 M 5000 18 scraper holder 53 13 2 Attaching the double cros...

Страница 5: ...ct 49 0 92 78 774 33 0 49 0 92 78 774 33 11 www vogt tec com 13 5 Devlection device to the M 5000 M 5000 18 scraper holder 55 13 6 Attaching scrapers to the M 5000 M 5000 18 scraper holder assembly from below 56 13 7 Assembling the cone holder in the conical receiver 56 14 Tools and accessories 57 15 Customer service 58 ...

Страница 6: ...one tasked with working with the com pressed air device be stored in such a way that it can be accessed by all users at any time It is a good idea to keep the manual inside the transport case of the compressed air device be handed over together with all other necessary documentation if the compressed air device is being passed on to third parties Your compliance will help to avoid hazards reduce r...

Страница 7: ...itional information intended to optimize product use 1 3 Structure of warnings Signal word Used for Potential consequences if the warning is ignored DANGER Injury impending danger Death or extremely severe injuries WARNING Injury potentially hazardous situation Death or extremely severe injuries CAUTION Injury Slight or minor injuries NOTICE Damage to property Damage to the device and in the surro...

Страница 8: ...ols Although each VOGT compressed air device is designed for specific types of task all devices have the same general structure Each compressed air device is made up of the following components an handle a stick a rammer with or without vibration damper a sound and dirt absorber Standard for certain types a tool VOGT Hammer VOGT TurboSpade Handle Handle Sticks Sticks Rammers Rammers sound and dirt...

Страница 9: ...everyday use the VOGT Hammer is also highly adaptable and comes in a wide range of versions For instance the VOGT Hammer is available with two different handles The standard handle is especially versatile while the Delta handle makes it easier to apply force in the direction of the stick Three different rammers are also available for the VOGT Hammer which differ in terms of blow frequency blow for...

Страница 10: ...er Control elements 1 Trigger lever The trigger lever is used to start up the VOGT Hammer The rammer is supplied with compressed air while the trigger lever is pressed down VOGT TurboSpade With a low blow frequency but a high blow force and a sturdy 18 mm chis el holder the VOGT TurboSpade is ideal for vertical work The wide range of tools available makes the VOGT TurboSpade suitable for tasks suc...

Страница 11: ... tube down to the desired depth Compressed air is then pumped through the injection tube straight into the material to be loosened in order to open up soot blocked channels for example Control elements 1 Trigger lever The trigger lever on the VOGT Soil Aerator is used to insert the injection tube into the material to be loosened e g the soil The rammer is sup plied with compressed air while the tr...

Страница 12: ... Aerator is used to insert the injection tube into the material to be loosened e g the soil The rammer is sup plied with compressed air while the trigger lever is pressed down 2 Control lever The control lever is used to push the compressed air into the material to be loosened e g the soil Control lever pulled The valve is open Control lever in neutral The valve is closed 3 Stop cock The flow volu...

Страница 13: ...ng ramming scraping cut ting breaking up removing solidifying uncovering cleaning digging and loosening materials or aeration They must be used together with original VOGT tools and accessories The basic sets specified for each task contain the appropriate tools acces sories and protective equipment for different applications such as civil engineering road construction outdoor or indoor work and r...

Страница 14: ...ions in the manual must always be followed during use The VOGT Hammer TurboSpade must not be modified Modifications can make safety measures less effective and expose the user to greater risk Only use lubricated condensate free compressed air Use accessories to pre treat the compressed air if required such as the VOGT precision in line oiler Z 300 If the device is to be put into storage for longer...

Страница 15: ...rough using the device and for trip hazards posed by the air hose Always use a VOGT compressed air device that is appropriate for the various tasks to be performed in order to prevent excessive strain on your body Suitable device versions and sets are available for different tasks Proceed with caution in unfamiliar conditions of use Power cables may pose hidden hazards VOGT compressed air devices ...

Страница 16: ...that the specified operating pressure is not exceeded Never use the hose to carry or pull the VOGT Hammer TurboSpade 3 5 Additional safety instructions for the VBL VAI In addition to the safety instructions set out above other safety related instructions also apply when working with the VOGT Soil Aerator and the VOGT Air Injector as a result of the tools used Always use the VOGT Soil Aerator and t...

Страница 17: ...a VH 60 18 VH 60 18 Delta VTS 50 VTS 60 in order to comply with the noise emission limit Defective sound and dirt absorb ers Z 950 must be replaced immediately and are available as spare parts VOGT compressed air devices must be operated and maintained as recommended in the manual Select maintain and if necessary replace tools in line with the manu facturer s recommendations A sound absorber Z 850...

Страница 18: ...manual to prevent the vibrations from being amplified unnecessarily Using the VOGT Hammer TurboSpade for an excessive length of time harbors severe health risks if the strains caused by vibrations are allowed to act on your body for too long Take breaks in good time be fore you feel any discomfort in your hands arms shoulders or chest When working in cold conditions wear warm clothes and keep your...

Страница 19: ...e vibrations from the device are acting on their body 3 7 Competencies of personnel The user must have the following competencies They must be at least 18 years old and in full possession of their physi cal and mental faculties and must be physically capable of handling the size weight and power of the device They must have read and understood the safety instructions and the parts of the operating...

Страница 20: ...18 Delta VH 60 18 VH 60 18 Delta VOGT TurboSpaten VTS 50 VTS 60 or on the ram mer of the VH 10 VH 10 Delta you will find the following sticker Stickers must always be present and legible Any that have fallen off or be come damaged or illegible must be replaced without delay Stickers can be ordered as spare parts Symbol Meaning 1 Read manual 2 Wear hand protection 3 Wear eye protection 4 Wear ear p...

Страница 21: ... used It is advisable to use the VOGT transport case available as an acces sory or a similar transportation aid for this purpose The transport case has space for the compressed air device the most important accessories the operating manual and other documents if required When transporting it inside a vehicle make sure that the VOGT com pressed air device is secured against slipping rolling around ...

Страница 22: ... work and impair performance Inserting a tool Follow these steps to insert a tool The tool may be ejected forcefully or the VOGT Hammers VOGT TurboSpade may start up unin tentionally Risk of severe injury Disconnect the compressed air hose from the VOGT Hammer TurboSpade before inserting or replacing the tool Check that the tool is locked firmly in place 1 Hold the VOGT compressed air device up wi...

Страница 23: ...k onto any Frankenklinge cutting or cross blades as well as the protection for the injection tube 2 Check whether the chisel holder contains oil Top up the oil if required see Chapter 6 3 If necessary push the clamping sleeve C which will be covered by the sound and dirt absorber back until the tool is released 4 Use your other hand to pull the tool A out of the chisel holder B 5 Return the clampi...

Страница 24: ...ressor you will need an air intake hose with an inside diameter of at least 9 mm such as a VOGT metal hose drum Z 100 or VOGT compressed air hose Z 110 Use a hose with a larger cross section if cover ing distances of over 30 m Compressed air hoses with a claw coupling must be fitted with an adapter e g a VOGT adapter from 3 4 to a standard con nection Z 200 at the end at which the VOGT compressed ...

Страница 25: ...If they are not switch off the compressed air supply and replace the hose immediate ly 4 Connect the compressed air hose to the connecting hose on the VOGT compressed air device The VOGT Hammer TurboSpade may start up unintentionally Risk of severe injury Position the device so that the tool is not pointing at any people or animals If the device starts up by itself disconnect the compressed air su...

Страница 26: ... 6 0 bar 72 to 87 psi Thin plaster textured plaster 5 0 bar 72 psi Lime gypsum plaster 5 0 to 6 0 bar 72 to 87 psi Lime cement plaster 6 0 bar 87 psi Tiles glued 5 0 to 6 0 bar 72 to 87 psi Tiles in mortar bed 6 0 bar 87 psi Digging 6 0 bar 87 psi Compacting 5 0 to 6 0 bar 72 to 87 psi Chiseling 6 0 bar 87 psi Ramming 6 0 bar 87 psi Maximum operating pressure 6 0 bar 87 psi Recommended operating p...

Страница 27: ...il Environmental pollution Danger to flora and fauna Only use non lubricated condensate free com pressed air If required use a piece of equipment to pre treat the compressed air inside the feed line to the VOGT compressed air device 2 Connect the compressed air supply e g a compressor to the pneu matic control using a suitable hose or tube paying particular attention to whether the claw couplings ...

Страница 28: ...Air Injector place your hands on the top right and left of the T handle Keep the tool on the material to be worked Do not operate the compressed air device when it is not in contact with the material Doing so will increase the vibrations and the wear to the tool and chisel holder The handle and stick are designed to guide the compressed air device not to exert additional force on the material Only...

Страница 29: ...s on them Put the blade protection back onto Frankenklinge cutting or cross blades as well as the protection for the injection tube Ending work After ending work remember the following points Always disconnect the compressed air supply Remove the tool from the compressed air device see Chapter 5 1 Check whether the chisel holder is covered with a film of oil If not drop a few drops of VOGT Special...

Страница 30: ...ows from the rammer If this does not work use the shaft extractor for Injection or Aeration tube I91 006 Operating the VOGT Air Injector If the ground is very dry water the area to be injected the day before to make sure that the injection tube will penetrate the soil 1 Place the injection tube where you want to inject 2 Use your hand to operate the trigger lever It must never be locked in place u...

Страница 31: ...ngth of the blows Drops will form on the trigger lever or the chisel holder If this happens reduce the quantity of oil at the oiler and clean the compressed air device if necessary Not enough oil will cause damage to the compressed air device and the tool Check the oil infeed and top up the oil or readjust the oiler as re quired Adjusting the quantity of oil Proceed as follows Risk of components b...

Страница 32: ...ool that you were using and look closely at the tool hold er and tool If the end of the tool that is inserted hexagon is coated lightly with oil or black after use the oiler is set correctly If the end of the tool that is inserted is metallic and shiny the oil quantity is set too low If the oil is leaking from the valve on the handle or along the chisel the oil quantity is set too high 4 If necess...

Страница 33: ...cti fied in good time For this reason always fix faults as soon as you discover them or contact VOGT Customer Service Cleaning Clean the VOGT compressed air device the sound and dirt absorber if there is one the tools the hose and other accessories with a clean dry or oiled cloth Keep your VOGT compressed air device in its metal transport case whenever possible Always store the device in a dry con...

Страница 34: ...sing due to insufficient oiling Push the piston through the chisel holder using a suitable punch Pour a little VOGT Special Oil Z 500 into the con necting hose and the tool holder Briefly operate the device without a tool Disconnect the compressed air infeed again Pull the infeed hose off again Repeat the entire process a few times YouTube manual loosening the pis ton Too much lubricating oil used...

Страница 35: ...ial Check the tool for wear see Chapter 3 4 During operation The manufacturer or an authorized specialist work shop will need to carry out repairs Tool cannot be inserted or removed The clamping sleeve on the tool holder is being pushed all the way back rather than halfway when the tool is inserted or removed Only push the clamping sleeve on the tool holder halfway back when inserting or removing ...

Страница 36: ...ompliance with the statuto ry provisions Sort all components into the following categories before sending them for recycling Metals and alloys Aluminum Copper Steel Stainless steel Plastics Rubber Packaging Wood The local municipal authority or specialist waste disposal companies can provide information on environmentally sustainable disposal If oil collects in large quantities it must always be h...

Страница 37: ... cm 16 7 Weight Standard handle 2 9 kg 6 4 lb Weight Delta handle 3 9 kg 8 6 lb Operating medium Air Operating pressure 3 0 6 0 bar 44 87 psi Air consumption 140 l min 4 9 cfm at 6 0 bar 87 psi Load measurement Total vibration value ah 1 37 m s2 Uncertainty K 0 63 m s2 Impact rate 4300 min Evaluated sound output level LWA EN ISO 3744 1995 ISO 7574 4 1985 96 dB at 6 0 bar 87 psi Evaluated emission ...

Страница 38: ... 10 8 lb Weight Delta handle 4 2 kg 9 3 lb 5 0 kg 11 0 lb 4 5 kg 9 9 lb 5 3 kg 11 7 lb 4 8 kg 10 6 lb 5 6 kg 12 3 lb 5 1 kg 11 2 lb 5 9 kg 13 0 lb The real weight may deviate from the data given here for production related reasons Designation Value Unit Operating medium Air Operating pressure 3 0 to 6 0 bar 44 87 psi Air consumption 190 l min 6 7 cfm at 6 0 bar 87 psi Load measurement Total vibrat...

Страница 39: ...3 lb 6 7 kg 14 8 lb Weight Delta handle 5 4 kg 11 9 lb 6 5 kg 14 3 lb 5 8 kg 12 8 lb 6 9 kg 15 2 lb 6 2 kg 13 7 lb 7 3 kg 16 1 lb 6 6 kg 14 6 lb 7 7 kg 17 0 lb The real weight may deviate from the data given here for production related reasons Designation Value Unit Operating medium Air Operating pressure 3 0 to 6 0 bar 44 87 psi Air consumption 255 l min 9 0 cfm at 6 0 bar 87 psi Load measurement...

Страница 40: ...eight may deviate from the data given here for production related reasons Designation Value Unit Operating medium Air Operating pressure 3 0 to 6 0 bar 44 87 psi Air consumption 255 l min 9 0 cfm at 6 0 bar 87 psi Load measurement Total vibration value ah VTS 50 12 5 m s2 VTS 60 4 6 m s2 Uncertainty K VTS 50 2 2 m s2 VTS 60 1 0 m s2 Impact rate 1960 min Evaluated sound output level LWA EN ISO 3744...

Страница 41: ... 10 C to 50 C Weight without VTS 5 7 kg Weight with VTS 11 2 12 8 kg Evaluated sound output level LWA 100 8 dB at 6 0 bar 87 psi Evaluated emission sound pressure level Lpa 89 8 dB at 6 0 bar 87 psi Technical Data VOGT Air Injector Designation Value Unit Operating medium Air Operating pressure 3 0 to 10 0 bar 43 145 psi Air consumption 2 500 l min 88 3 cfm at 6 0 bar 87 psi Tool holder 18 mm hexag...

Страница 42: ...tec de www vogt tec de www youtube com vogtbaugeraete 11 2 Raw materials and supplies VOGT provides four pneumatics oils for working with the VOGT com pressed air devices Special oil Z 500 for normal operating environments High temperature oil 832 010 for particularly high ambient tempera tures Low temperature oil 835 010 for particularly low ambient temperatu res Bio Oil 834 010 for work in food ...

Страница 43: ...fter purchase 4 Warranty claims The purchaser must contact the seller of the product immediately if a problem occurs that the purchaser believes is covered by the limited product warranty This contact must be made as quickly as possib le and within thirty 30 days of the problem occurring at the latest The seller and or manufacturer s technical personnel will initially determine the type of problem...

Страница 44: ...lity or failure to perform required maintenance Costs for maintenance configuration or commissioning Products that have been changed or modified without written per mission from VOGT Baugeräte GmbH Products that have been repaired during the warranty period by people who are not employees of VOGT Baugeräte GmbH or their authorised service centres Costs for other possible damage or loss whether thi...

Страница 45: ...6 42 EC of the European Parliament and of the Council of 17 May 2006 on machinery and amending Directive 95 16 EC recast 1 2000 14 EC Directive 2000 14 EC of the European Parliament and of the Council of 8 May 2000 on the approximation of the laws of the Member States relating to the noise emission in the envi ronment by equipment for use outdoors published in L 162 1 dated 3 July 2000 Reference t...

Страница 46: ...ision in line oiler Z 300 Pos Description Item No 1 Plug with outside thread 3 8 991 009 2 Hard PVC thread sealing ring 992 002 3 Aluminum front part 990 018 4 O ring for viewing glass 990 012 5 Viewing glass 990 011 6 Aluminum rear part 990 019 7 Sealing plug with O ring 990 013 8 O ring for sealing plug 990 028 9 Flow rate regulator 990 014 10 Nozzle complete 990 015 11 Quick release coupling 3 ...

Страница 47: ... Pos 5 10 3 T Handle complete Pos 5 9 12 13 4 Hand piece round with O Ring 5 Valve spring 6 Valve with O ring 7 Connecting nipple device side 8 Connecting hose with pressure relief valve complete set Pos 8 1 8 3 8 1 Anti kink spring device side 8 2 Connecting hose 8 3 Pressure relief valve connecting side 9 Engaging lever with bolt 10 Connection fitting with O Ring 11 Thread sealer 50 ml for gluin...

Страница 48: ... Stick length compl 592 0 mm 050 016 110 Visible length stick 635 0 mm Stick length compl 685 0 mm 060 016 110 Visible length stick 496 0 mm Stick length compl 551 0 mm 025 016 130 Visible length stick 869 5 mm Stick length compl 922 0 mm 030 016 130 Visible length stick 739 5 mm Stick length compl 792 0 mm 050 016 130 Visible length stick 835 0 mm Stick length compl 885 0 mm 060 016 130 Visible l...

Страница 49: ...060 060 18 060 060 18 010 060 025 020 050 020 050 020 Reparatur muss durch den Hersteller durchgeführt werden 025 021 050 021 025 022 050 022 150 022 050 022 150 022 025 023 050 023 010 025 025 025 050 025 150 025 050 025 150 025 025 061 050 061 050 061 18 050 061 050 061 18 010 024 025 024 050 024 150 024 050 024 150 024 010 026 025 026 050 026 010 027 025 027 050 027 010 029 025 029 050 029 Pos ...

Страница 50: ... 3 4 3 8 I20 007 5 Fastening lug BL1 004 6 Claw coupling 3 4 with rubber I40 016 7 Rubber ring for claw coupling 991 014 8 Aeration hose with screw fitting BL1 001 9 Release handle I92 003 10 1 Hose extension for VTS 50 80 VTS 60 80 not illustrated BL2 001 10 2 Angle piece for VTS 50 50 VTS 60 50 not illustrated BL2 002 1 12 12 5 4 3 2 7 6 8 9 Pos Description 1 Operating manual 2 Transport case VH...

Страница 51: ...9 AI7 000 2 Ball valve with wing grip 3 4 IG AG I30 005 3 Claw coupling 3 4 with rubber I40 016 4 Rubber ring for claw coupling 991 014 5 Precision in line oiler without connections 990 022 6 Quick release coupling 3 8 991 003 7 Hand protection AI1 003 8 1 Injection hose for VTS 50 50 VTS 60 50 AI7 001 8 2 Injection hose for VTS 50 65 VTS 60 65 AI7 002 8 3 Injection hose for VTS 50 80 VTS 60 80 AI...

Страница 52: ...5 1 Pos Description Art Nr 1 Conical holder l 95 mm KH 95 18 2 Injection connection Set I19 001 3 Injection connection I19 009 4 Clamping element with spacer ring I19 006 5 Clamping nut I19 005 6 1 Rubber protection cap large I19 002 6 2 Rubber protection cap small 035 240 Length Two sided opened One sided opened 50 cm I10 050 I15 050 65 cm I10 065 I15 065 80 cm I10 080 I15 080 95 cm I10 095 I15 0...

Страница 53: ...ted Frankenklinge Scraper Carriage bolt Reinforcing sheet metal retaining lock nut Reinforcing sheet metal for Scraper Mounting devices 2x Coach bolt 2x retaining lock nut Locking plate 100 120mm width 160 300 mm width 902 004 902 005 902 008 902 002 Scraper Frankenklinge CAUTION beveled side below Place scraper on the scraper holder Place reinforcement plate on top Insert carriage screws Ensure t...

Страница 54: ...aper on the scraper holder Insert carriage screws Tighten retaining lock nuts by hand Align the double cross blade holder parallel to the scraper Tighten with defined angle New nuts 180 Reused nuts 100 or tightening torque 52 nm 10 0 180 Shoulder bolt screw Slightly loosen the nut for installation Mutter zum Einbau etwas lockern Cross blade holder Retaining lock shim nut Mounting devices Cross bla...

Страница 55: ...gh the scraper holder Push the Frankenklinge blade on to the threaded pins Push the parquet wedge on to the threaded pins Tighten retaining lock nuts by hand Tighten with defined angle New nuts 180 Reused nuts 100 or tightening torque 52 nm 10 0 180 Deflection device Scraper must rest on the edge Scraper holder M 5000 M 5000 18 Reinforcing sheet meta Retaining lock nut Schaber Scraper CAUTION beve...

Страница 56: ...ng devices 1x Holding plate 1x Reinforcing sheet metal 2x Retaining lock nut 902 020 Mounted Scraper till 120 mm Scraper from 160 mm Insert the holding plate from below through the scraper holder Push the scraper on to the threaded pins Push the large reinforcement plate 160 scraper and above on to the threaded pins Push the small reinforcement plate black plate on to the threaded plate Tighten re...

Страница 57: ...chisel 200 120 B 120 LF Frankenklinge cutting PU elastic adhesive parquet and laminate floors ship s decks and facade claddings 260 60 14 260 40 18 300 40 M 340 M 340 18 M 360 M 360 18 Wide chisel cement and lime cement plaster tenacious plaster brickwork tiles in mortar bed swimming screed l 430 b 140 GA 140 H GA 140 18 H Digging spade universal hardly loosening soil 180 80 l 220 120 120 l 220 V ...

Страница 58: ...c com 15 Customer service Type Year of manufacture serial number Date Signature Work performed Company stamp Next customer service Date Signature Work performed Company stamp Next customer service Date Signature Work performed Company stamp Next customer service Date Signature Work performed Company stamp Next customer service Date Signature Work performed Company stamp Next customer service ...

Страница 59: ... Geo Injector fluid VOGT soil aeration and injection technology to loosen compacted soils and to inject soil additives This vitalises trees and removes waterlogging The effective entry into the soil aeration and injection technology The compact middle class for the soil aeration and injection technology The powerful professional device for soil aeration and injection technology The professional te...

Страница 60: ...her languages from the media library Bayreuth We are reachable for you Monday Thursday 07 30 17 00 Friday 07 30 15 00 VOGT Baugeräte GmbH Industriestraße 39 D 95466 Weidenberg 49 0 92 78 774 33 0 49 0 92 78 774 33 11 info vogt tec de www vogt tec de facebook com vogtbaugeraete youtube com vogtbaugeraete instagram com vogt_tec ...

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