2
Step 3: Install Quick Disconnect
GRILL SET-UP
Place the Gas Tank Caddy between the
rear legs of the grill cart (Step 1a).
Fasten mounting brackets to cart
by removing nut and bolt from each
bracket, separating the top bracket
piece from Gas Tank Caddy frame.
Step 1: Install Gas Caddy
to Grill Cart
Slide Gas Tank Caddy under Cart, so top
bracket piece rests on cart frame and is lined
up with bolt hole on bottom of Gas Tank Caddy.
Reinsert bolt into frame and tighten together
with nut (Step 1b). Use the provided wrench to
tighten all connections.
Attach the two hose brackets (used to hold
gas hose), with eyelets facing in, onto the
front and rear legs of cart (Step 2).
STEP 1a
STEP 1b
STEP 2
STEP 4b
STEP 4a
Put the gas tank on the Gas Tank Caddy and
tighten into place using Gas Tank Caddy knob
(Step 4a).
From rear of the grill, feed gas hose through
eyelets of the hose brackets, grill connector first.
Connect gas hose to the Gas Insert using the
Quick Disconnect fitting.
Step 2: Attach Hose Brackets
Step 4: Install Gas Tank
Note: Do NOT allow the hose to touch the ceramic.
WARNING: To avoid shock, do not touch spark on burner.
Remove Ignition Button Cap by turning
counter clockwise. Insert AA battery (not
included) negative end first.
Replace Ignition Button Cap by tightening
clockwise.
Press Red Ignition Button and hold in to test
battery. This will create spark on burner that
will start your grill. (See
STARTING SECTION
for starting operation).
Step 5: Install Battery
STEP 5
+
–
QUICKCHANGE SET UP
To attach the Quick
Disconnect, screw
it into the front
of the Gas Insert
(Step 3a). Use the
included wrench to
tighten (Step 3b).
Make sure the cylinder valve is
closed (turn valve clockwise until
tight). Inspect valve connections,
port, hose and regulator assembly
for any damage or debris. Remove
any debris.
When connecting regulator
assembly to the valve, hand tighten
the quick coupling nut clockwise to
a complete stop (Step 4b).
After the gas hose is connected to
the gas tank and Gas Insert, open valve on gas tanks and perform some
type of leak test* method to test the connection.
STEP 3a
STEP 3b
ÉTAPE 2
Step 1: Cart Assembly
First remove the bolts, washers and
spring washers from the two “X”
connectors carefully. Remove the paper
washers and then begin the assembly
for the “X” connectors and legs. Flip the
cart upside down for easy assembly.
Assemble cart by inserting two “X”
connectors into leg ends, then screw
in using the wrench provided. Place
lock washer above flat washer over bolt
before screwing through leg into “X”
connector. Screw in casters and tighten nuts using wrench provided. While
assembling, leave screws loose to allow adjustment in cart. Otherwise it
can be difficult to get all of the screws in. After cart is assembled, confirm
all bolts are tightened, then lift Kamado and set into cart with bottom vent
centered between two legs.
Step 2: Shelf Brackets
Remove the nuts and washers
from the bolts welded on the
bottom banding carefully. Remove
the paper washers. Place the side
brackets on the bolts and screw
side brackets down tightly with
the nuts and washers. Mount shelf
brackets over studs on the sides of
the metal bands on the bottom ceramic grill body with bracket slots facing
up. Brackets are stamped on the back with letters indicating their position
(e.g.,
LF
=Left Front bracket and
RB
=Right Back bracket). Mount a flat
washer then acorn nut on each stud
and tighten with provided wrench.
(Step 2a)
Remove the screw locked
on the bottom support bracket of the
left side shelf. Align that shelf bracket
with the front left side shelf bracket
(LF)
. Lock the screw back to affix the
bracket to the side shelf banding.
STEP 1
STEP 1
STEP 1
Step 3: Grill Assembly
Take all parts out of grill before lifting. The grill
is heavy and will require 2 people to lift it into
cart and if possible a third person to help guide
the Kamado into cart. Using the shelf brackets as
lift handles, lift grill and set it into cart. (Step 3a:)
Lift fire bowl into the ceramic body and then place
the cast iron grate into the fire bowl. Place cook-
Step 4: Handle and Side Shelf Mounting
Remove the nuts and washers from
the bolts welded on the top banding
carefully. Remove the paper washers,
place the handle on the bolts, and
tightly screw the handle down using the
nuts and washers. Attach the handle
by placing handle bracket over studs,
opposite the hinge. On each stud use
a flat washer, then screw on an acorn
nut and tighten. Mount side shelves by
inserting the shelf rod into the shelf
bracket. Tilting the shelf up slightly and
sliding in or out allows you to deploy or store the shelves.
STEP 4
STEP 3a
STEP 3b
Note: When using
Quickchange Gas Insert
(sold separately) for gas grilling, the Top
Vent must ALWAYS be locked fully open to position 3. See
Quickchange Gas
Insert Owner’s Manual
for complete instructions.
ing grate onto grill
with hinged section
facing towards front
of grill. (Step 3b:)
Close lid and press
top vent onto top of
Kamado so spring
clips are gripping the inside of the top open-
ing (you can bend clips outward slightly for a
tighter grip) with calibrations facing the front
of the grill.
STEP 2
STEP 1
STEP 1
STEP 1
STEP 2a
