Vintage Air 561072 Скачать руководство пользователя страница 23

23

901179 REV C 7/18/14 1969-72 NOVA wo AC EVAP INSTR PG 23 OF 24

Symptom                 Condition                          Checks                                                   Actions    

                                             N

ot

es

S

ystem will not 

turn 

on, 

or 

runs 

intermittently

.

4.

W

orks 

when 

engine 

is 

not

running; 

shuts 

off 

when 

engine 

is 

started 

(T

ypically 

early 

Gen 

IV

but possible on all  versions).

Noise 

interference 

from 

either 

ignition 

or 

alternator

.

Install 

capacitors 

on 

ignition 

coil 

and 

alternator

Ensure 

good 

ground 

at 

all 

points. 

R

elocate 

coil 

and 

associated 

wiring 

aw

ay 

from 

ECU 

and 

ECU 

wiring. 

Check 

for 

burned

or 

loose 

plug 

wires.

V

erif

connections 

on 

power 

lead, 

ignition 

lead, 

and 

both

white 

ground 

wires.

V

erif

proper 

meter 

function 

b

checking 

the 

condition 

of 

known 

good 

battery

.

Ignition 

noise 

(r

adiated 

or

conducted) 

will 

cause 

the 

system 

to 

shut 

down 

due 

to

high 

voltage 

spik

es. 

If 

this

is 

suspected, 

check 

with 

qualit

oscilloscope. 

Spik

es

greater 

than 

16V 

will 

shut 

down 

the 

ECU

Install 

radio 

capacitor 

at 

the 

positiv

post 

of 

the 

ignition

coil 

(See 

radio 

capacitor 

installation 

bulletin). 

fault

alternator 

or 

worn 

out 

battery 

can 

also 

result

in 

this 

condition.

Will not turn on under  an

y conditions.

V

erif

battery 

voltage 

is 

greater 

than 

10 

volts 

and 

less

than 

16.

Loss 

of 

mode 

door 

function.

No 

mode 

change 

at 

all.

Check 

for 

damaged 

mode 

switch 

or 

potentiometer 

and 

associated 

wiring.

Partial 

function 

of 

mode 

doors.

Typically 

caused 

b

ev

apor

ator 

housing 

installed 

in 

bind 

in 

the 

vehicle. 

Be 

sure 

all 

mounting 

locations 

line 

up 

and 

don’

ha

ve 

to 

be 

forced 

into 

position.

Blower turns on  and off r

apidly

.

6.

Battery v

oltage is at least 

12V

.

Check 

for 

at 

least 

12V 

at 

circuit 

break

er

.

Ensure 

all 

system 

grounds 

and 

power 

connections 

are 

clean 

and 

tight.

Battery 

voltage 

is 

less 

than 

12V

.

5.

Troubleshoot

ing Guide (Con

t.)

Check 

for 

fault

battery 

or 

alternator

.

Charge 

battery

.

S

ystem 

shuts 

off 

blower 

at 

10V

Poor 

connections 

or 

weak 

battery 

can 

cause 

shutdown 

at 

up 

to 

11V

.

7.

When 

ignition 

is 

turned 

on, 

blower 

momentarily  comes 

on, 

then 

shuts off

. This 

occurs with the  blower 

switch 

in 

the OFF position.

This 

is 

an 

indicator 

that 

the 

system 

has 

been 

reset. 

Be 

sure 

the 

red 

power 

wire 

is 

on

the 

battery 

post, 

and 

not 

on 

switched 

source. 

Also

if 

the 

system 

is 

pulled 

below 

7V 

for

ev

en 

split 

second, 

the 

system will reset.

R

un 

red 

power 

wire 

directly 

to 

battery

.

Check 

for 

positiv

power 

at 

heater 

valv

green 

wire 

and

blower 

red 

wire. 

Check 

for 

ground 

on 

control 

head 

white 

wire.

Check 

for 

obstructed 

or 

binding 

mode 

doors.

Check 

for 

damaged 

stepper 

motor 

or 

wiring.

Err

atic 

functions 

of

blower

, mode, 

temp

etc.

Check 

for 

damaged 

switch 

or 

pot 

and 

associated 

wiring.

R

epair 

or 

replace.

8.

Содержание 561072

Страница 1: ...1969 72 NOVA WITHOUT AC 561072 901179 REV C 7 18 14 1969 72 NOVA wo AC EVAP INSTR PG 1 OF 24 an ISO 9001 2008 Registered Company...

Страница 2: ...7b 11 FIREWALL COVER EVAPORATOR BRACKET INSTALLATION FIGURES 8 9 12 EVAPORATOR BRACKET INSTALLATION CONT FIGURE 10 13 EVAPORATOR INSTALLATION FIGURES 11 12 12a 14 DRAIN HOSE INSTALLATION LUBRICATING O...

Страница 3: ...INTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS EVAPORATOR KIT 561072 EVAPORATOR KIT PACKING LIST No QTY PART No DESCRIPTION 1 2 1 1 744004 VUE 784176 GEN IV 4 VENT EVAP SUB CASE 1969...

Страница 4: ...n installer preference Vintage Air Systems Are Designed to Operate With R134a Refrigerant Only Use of Any Other Refrigerants Is a Fire Hazard and Could Damage Either Your Air Conditioning System or Yo...

Страница 5: ...n be sensitive to voltage spikes on the power leads which can cause unexpected resets strange behavior and or permanent damage Vintage Air strives to harden our products against these types of electri...

Страница 6: ...RY SWITCH INSTALLATION REFER TO CONDENSER INSTRUCTIONS REFER TO SEPARATE INSTRUCTIONS INCLUDED WITH THE BRACKET KIT TO INSTALL THE COMPRESSOR BRACKET COMPRESSOR BRACKETS REMOVE THE FOLLOWING BATTERY B...

Страница 7: ...D HEATER ASSEMBLY DISCARD RETAIN SCREWS SEE FIGURE 2 OEM DEFROST DUCT ASM DISCARD LOWER STEERING COLUMN PROTECT STEERING COLUMN WITH CLOTH DISCONNECT ALL WIRE AND CABLES FROM INSTRUMENT PANEL SPEEDOME...

Страница 8: ...ASSEMBLY FROM KICK PANEL DISCARD CUT FRESH AIR DOOR FLUSH ON THE BACK SIDE OF KICK PANEL DISCARD SEE FIGURE 3 BELOW CUT OUT GRILLE AS SHOWN IN FIGURE 4 BELOW INSTALL 1 2 PLASTIC PLUG TO FILL THE HOLE...

Страница 9: ...R DASH AS SHOWN IN FIGURE 5 BELOW ALIGN DEFROST DUCTS WITH DEFROST OPENING IN DASH HOLD IN PLACE USE BRACKET AS TEMPLATE AND DRILL 7 64 HOLE SECURE USING 10 x SHEET METAL SCREW DRIVER SIDE DEFROST DUC...

Страница 10: ...AIR CAP INSTALLS ON ENGINE SIDE OF FIREWALL FIGURE 7b FIGURE 7a FIGURE 7 KICK PANEL FRESH AIR CAP INSTALLATION INSTALL 4 GROMMETS IN KICK PANEL FRESH AIR CAP SEE FIGURE 7a BELOW ROUTE A C AND HEATER...

Страница 11: ...TO 5 16 FIGURE 8 FIREWALL COVER 648229 VIEW SHOWN FROM INSIDE CAR THROUGH DASH SILICONE GROMMET 33144 VUI BACK SIDE OF FIREWALL COVER 4 1 4 20 x 1 HEX BOLTS w WASHERS EVAPORATOR BRACKET INSTALLATION 2...

Страница 12: ...OF 24 REAR EVAPORATOR BRACKET 643170 FCB 2 1 4 20 x 1 2 HEX BOLTS 2 HEATER FITTINGS EVAPORATOR BRACKET INSTALLATION CONT FIGURE 10 18040 VUB 3 4 NYLON SPACER 189125 MUR 1 4 PUSH NUT BOLT RETAINER BRA...

Страница 13: ...CASE AROUND THE DRAIN BLOCK THE UNIT UP THEN DRILL FOR FRONT BRACKET SCREWS USING 2 14 x SHEET METAL SCREWS SECURE THE FRONT EVAPORATOR MOUNTING BRACKET TO THE INNER COWL SEE FIGURE 12a BELOW VERIFY T...

Страница 14: ...T ON THE COMPRESSOR ROUTE THE 45 FEMALE FITTING TO THE 8 CONDENSER HARDLINE COMING THROUGH CORE SUPPORT SEE FIGURE 15 PAGE 15 TIGHTEN EACH FITTING CONNECTION AS SHOWN IN FIGURE 14 ABOVE LOCATE THE 10...

Страница 15: ...ROL VALVE INSTALLATION ROUTE HEATER HOSE FROM THE WATER PUMP TO THE TOP HEATER FITTING OF HEATER CORE AS SHOWN IN FIGURE 11 PAGE 13 AND FIGURE 15 BELOW SECURE USING HOSE CLAMPS ROUTE HEATER HOSE FROM...

Страница 16: ...TALL ALL PREVIOUSLY REMOVED ITEMS BATTERY RADIATOR RADIO FILL RADIATOR WITH AT LEAST A 50 50 MIXTURE OF APPROVED ANTIFREEZE AND DISTILLED WATER OR PRE MIX ANTIFREEZE IT IS THE OWNER S RESPONSIBILITY T...

Страница 17: ...2 10 x SHEET METAL SCREWS AS SHOWN IN FIGURE 18a ALIGN CENTER PASSENGER SIDE LOUVER BEZEL UNDER DASH AND DRILL A HOLE 1 8 HOLE SECURE WITH 10 x SHEET METAL SCREW SEE FIGURE 18a USING 2 10 x SHEET MET...

Страница 18: ...NTROL PANEL DUCT HOSE ROUTING PLUG FROM CONTROL WIRING HARNESS 232002 VUA PLUG FROM WIRING HARNESS 232001 VUR PASS SIDE LOUVER 2 x 40 DRIVER SIDE LOUVER 2 x 36 CENTER LOUVER DRIVER SIDE 2 x 18 CENTER...

Страница 19: ...32007 VUR 232002 VUA CIRCUIT BREAKER 30 AMP WIDE OPEN THROTTLE SWITCH OPTIONAL DASH LAMP IF USED Dash Lamp Is Used Only With Type 232007 VUR Harness Warning Always Mount Circuit Breaker As Close to th...

Страница 20: ...Compressor Body Is Grounded Trinary Switch Connect According To Trinary Switch Wiring Diagram Install With Servo Motor Facing Down As Shown Note Flow Direction Arrow Molded Into Valve Body And Instal...

Страница 21: ...JUST TO DESIRED SPEED TEMPERATURE LEVER IN A C MODE SLIDE THE TEMPERATURE LEVER ALL THE WAY UP TO ENGAGE COMPRESSOR SLIDE LEVER UP OR DOWN TO ADJUST DESIRED TEMPERATURE SLIDE THE LEVER TO THE DASH POS...

Страница 22: ...lways be hot If the ground side of the blower is shorted to chassis ground the blower will run on HI Replace BSC This will require removal of evaporator from vehicle No other part replacements should...

Страница 23: ...function No mode change at all Check for damaged mode switch or potentiometer and associated wiring Partial function of mode doors Typically caused by evaporator housing installed in a bind in the veh...

Страница 24: ...PACKING LIST No QTY PART No DESCRIPTION 1 2 1 1 744004 VUE 784176 GEN IV 4 VENT EVAP SUB CASE 1969 72 NOVA wo AC ACC KIT GEN IV 4 VENT EVAP SUB CASE 744004 VUE 1 ACCESSORY KIT 784176 NOTE IMAGES MAY N...

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