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901136 REV A 10/3/11, INST 64-66 CHEV P-UP wo AC w/ STD EVAP KIT PG 4 OF 24

FOR MAXIMUM SYSTEM PERFORMANCE VINTAGE AIR RECOMMENDS THE FOLLOWING:

THIS KIT DOES NOT CONTAIN HEATER HOSE. YOU MUST PURCHASE 12 FEET OF 5/8” DIA.
HEATER HOSE FROM VINTAGE AIR (31800-VUD) OR FROM YOUR LOCAL PARTS RETAILER

LUBRICANT CAPACITIES:

134a SYSTEM

CHARGE WITH 1.8 lbs. 

(1lbs. 12ozs) OF REFRIGERANT

NEW COMPRESSOR - NO ADDITIONAL OIL NEEDED

SERVICE INFO:

SAFETY SWITCHES:

ATTENTION: 

 

SYSTEM COMPONENTS: THE COMPRESSOR, EVAPORATOR, CONDENSER & DRIER ARE CAPPED. 

CAPS MAY BE 

; BE CAREFUL REMOVING CAPS. DO NOT REMOVE CAPS

PRIOR TO INSTALLATION. REMOVING CAPS PRIOR TO INSTALLATION WILL CAUSE COMPONENTS TO COLLECT 

MOISTURE AND LEAD TO PREMATURE FAILURE AND REDUCED PERFORMANCE. 

EVACUATE THE SYSTEM FOR 35-45 MINUTES WITH SYSTEM COMPONENTS (DRIER, COMPRESSOR, EVAPORATOR 

AND CONDENSER) AT A TEMPERATURE OF AT LEAST 85° F. ON A COOL DAY THE COMPONENTS CAN BE HEATED 

WITH A HEAT GUN 

 BY RUNNING THE ENGINE WITH THE HEATER ON BEFORE EVACUATING. LEAK CHECK 

AND CHARGE TO SPECIFICATIONS.

UNDER PRESSURE WITH DRY NITROGEN

OR

YOUR VINTAGE AIR SYSTEM IS EQUIPPED WITH A BINARY PRESSURE SAFETY SWITCH. A BINARY SWITCH 
DISENGAGES THE COMPRESSOR CLUTCH IN CASE OF EXTREME LOW PRESSURE CONDITION 
(REFRIGERANT LOSS) OR EXCESSIVELY HIGH HEAD PRESSURE (406 PSI), TO PREVENT COMPRESSOR DAMAGE 
OR HOSE RUPTURE. A TRINARY SWITCH COMBINES HI/LO PRESSURE PROTECTION WITH AN ELECTRIC FAN 
OPERATION SIGNAL AT 254 PSI., AND MAY BE SUBSTITUTED FOR USE WITH ELECTRIC CONDENSER FANS. 
COMPRESSOR SAFETY SWITCHES ARE EXTREMELY IMPORTANT SINCE AN A/C SYSTEM RELIES ON 
REFRIGERANT TO CARRY LUBRICATION THROUGH THE SYSTEM.      

VINTAGE AIR SYSTEMS ARE DESIGNED TO OPERATE WITH R134a 

REFRIGERANT ONLY! USE OF ANY OTHER REFRIGERANTS RISKS A DANGER OF FIRE

AND COULD DAMAGE EITHER YOUR AIR CONDITIONING SYSTEM OR YOUR VEHICLE.  

 

USE OF ANY OTHER REFRIGERANTS WILL VOID ALL WARRANTIES OF 

THE AIR CONDITIONING SYSTEM AND COMPONENTS. USE OF THE PROPER 

TYPE AND AMOUNT OF REFRIGERANT IS CRITICAL TO PROPER SYSTEM 

OPERATION. VINTAGE  AIR RECOMMENDS OUR SYSTEMS BE CHARGED BY 

WEIGHT WITH A QUALITY CHARGING STATION OR SCALE.

REFRIGERANT CAPACITY FOR VINTAGE AIR SYSTEMS

(FOR OTHER SYSTEMS, CONSULT MANUFACTURER GUIDELINES) 

IMPORTANT NOTICE-PLEASE READ

Содержание 1964-66 CHEV PICK-UP

Страница 1: ...1964 66 CHEV PICK UP WITHOUT FACTORY AIR WITH STANDARD CONTROLS 751165 901136 REV A 10 3 11 INST 64 66 CHEV P UP wo AC w STD EVAP KIT PG 1 OF 24 an ISO 9001 2008 Registered Company...

Страница 2: ...ON FIGURES 6 6a 11 DRAIN HOSE INSTALLATION LUBRICATING O RINGS A C HOSE INSTALLATION MODIFIED A C HOSE KIT FIGURES 7 8 12 FIREWALL OEM HEATER COVER INSTALLATION FIGURE 9 13 HEATER HOSE HEATER CONTROL...

Страница 3: ...R 15 DAYS VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS EVAPORATOR KIT 751165 1 2 1 1 744004 VUE 791165 1 ACCESSORY KIT 791165 2 GEN IV 4 VENT EVAPORATOR SUB CASE ACCESSORY KIT 64 6...

Страница 4: ...CIFICATIONS UNDER PRESSURE WITH DRY NITROGEN OR YOUR VINTAGE AIR SYSTEM IS EQUIPPED WITH A BINARY PRESSURE SAFETY SWITCH A BINARY SWITCH DISENGAGES THE COMPRESSOR CLUTCH IN CASE OF EXTREME LOW PRESSUR...

Страница 5: ...HEAVY GROUND FROM THE BATTERY TO THE ENGINE BLOCK AND ADDITIONAL GROUNDS TO THE BODY AND TO THE CHASSIS IF THESE PRECAUTIONS ARE NOT OBSERVED IT IS POSSIBLE FOR VOLTAGE SPIKES TO BE PRESENT ON THE BA...

Страница 6: ...VE RADIATOR RETAIN HEATER BLOWER ASSEMBLY AND OEM HEATER HOSES DISCARD ENGINE COMPARTMENT REMOVE THE FOLLOWING FIGURE 1 BEFORE STARTING THE INSTALLATION CHECK THE FUNCTION OF THE VEHICLE HORN LIGHTS E...

Страница 7: ...2 S CLIPS AS SHOWN IN FIGURE 2 BELOW PASSENGER COMPARTMENT CONDENSER ASSEMBLY INSTALLATION REFER TO SEPARATE INSTRUCTIONS INCLUDED WITH THE CONDENSER KIT TO INSTALL THE CONDENSER BINARY SWITCH INSTAL...

Страница 8: ...NNECTIONS WITH PRESS TAPE SEE FIGURE 5 PAGE 9 INSTALL EVAPORATOR FRONT BRACKET ON EVAPORATOR USING 2 1 4 20 x 1 2 HEX BOLTS AND TIGHTEN AS SHOWN IN FIGURE 4 BELOW FIREWALL MODIFICATION USING TEMPLATE...

Страница 9: ...008 TWIST WITH THIS WRENCH LUBRICATE O RING SEE FIGURE 8 PAGE 11 HOLD WITH THIS WRENCH HEATER LINE EVAP TO WATER PUMP 095010 ECU MODULE 10 O RING 33859 VUF NOTE AFTER INSTALLING 10 SUCTION LINE WRAP A...

Страница 10: ...ARD SECURE LOOSELY TO THE FIREWALL USING 2 1 4 20 x 1 1 4 HEX BOLTS 2 FLAT WASHERS SEE FIGURE 6 NOTE TO ENSURE PROPER DRAINAGE IT IS VERY IMPORTANT THAT THE EVAPORATOR IS LEVEL BOTH LEFT RIGHT AND FOR...

Страница 11: ...THE 10 135 FEMALE FITTING w 134a SERVICE PORT TO THE 10 SUCTION PORT ON THE COMPRESSOR ROUTE THE 45 FEMALE FITTING TO THE 10 EVAPORATOR SEE FIGURE 10 PAGE 13 AND FIGURE 11 PAGE 14 TIGHTEN EACH FITTIN...

Страница 12: ...ALL COVER AS SHOWN BELOW APPLY A 1 4 BEAD OF SILICONE ON THE BACK SIDE OF FIREWALL COVER AS SHOWN BELOW INSTALL FIREWALL COVER USING 3 10 x 1 2 SHEET METAL SCREWS AS SHOWN IN FIGURE 9 BELOW FIREWALL C...

Страница 13: ...EATER HOSE FROM THE INTAKE TO THE HEATER LINE COMING THROUGH THE FIREWALL AS SHOWN BELOW NOTE INSTALL HEATER CONTROL VALVE IN LINE WITH INTAKE MANIFOLD PRESSURE SIDE HEATER HOSE SECURE USING HOSE CLAM...

Страница 14: ...APORATO R FROM EVAPORATO R TO WATER PUMP AC HEATER HOSE ROUTING 6 DRIER CORE HARDLINE 095013 6 COND DRIER HARDLINE 095015 NOTE DIRECTION OF WATER FLOW INSTALL HEATER CONTROL VALVE AS SHOWN F R O M I N...

Страница 15: ...ION DR SIDE UNDER DASH LOUVER HOUSING 494052 FIGURE 12 LOUVER 49057 VUL FIGURE 12a 3 10 x 1 2 HEX SHEET METAL SCREWS LOCATE CENTER PASSENGER SIDE LOUVER ASM UNDER DASH AND DRILL 3 1 8 HOLES SECURE LOU...

Страница 16: ...WATER IT IS THE OWNER S RESPONSIBILITY TO KEEP THE FREEZE PROTECTION AT THE PROPER LEVEL FOR THE CLIMATE IN WHICH THE VEHICLE IS OPERATED FAILURE TO FOLLOW ANTIFREEZE RECOMMENDATIONS WILL CAUSE HEATER...

Страница 17: ...L PANEL DUCT HOSE ROUTING FIGURE 15 PLUG FROM CONTROL WIRING HARNESS 232002 VUA PLUG FROM WIRING HARNESS 232001 VUR PASS SIDE DEF DUCT 2 x 13 DRIVER SIDE DEF DUCT 2 x 26 DRIVER SIDE LOUVER 2 x 42 PASS...

Страница 18: ...ECU PROGRAM WIRING DIAGRAM TEMP MODE FAN A C IF USED 232007 VUR 232002 VUA CIRCUIT BREAKER 30 AMP WIDE OPEN THROTTLE SWITCH OPTIONAL DASH LAMP IF USED DASH LAMP IS ONLY USED WITH TYPE 232007 VUR HARNE...

Страница 19: ...LET 12v IGN SWITCH SOURCE KEY ON ACCESSORY POSITION MUST BE SWITCHED TAN WIRE USED ONLY WITH VINTAGE AIR SUPPLIED CONTROL PANEL WITH LED BACK LIGHT RELAY GREEN WIRE IS HEATER CONTROL VALVE BLUE WIRE I...

Страница 20: ...URE IN HEAT MODE ROTATE THE TEMPERATURE KNOB ALL THE WAY LEFT TO THE HOT POSTION ROTATE KNOB LEFT OR RIGHT TO ADJUST DESIRED TEMPERATURE ROTATE KNOB RIGHT TO DESIRED BLOWER SPEED FROM OFF TO HI BLOWER...

Страница 21: ...GINE RUNNING SERIOUS INJURY CAN RESULT CHECK FOR FAULTY A C POT OR ASSOC WIRING NOT APPLICABLE TO 3 POT CONTROLS CHECK FOR DISCONNECTED OR FAULTY THERMISTOR NO OTHER FUNCTIONS WORK ALL OTHER FUNCTIONS...

Страница 22: ...EAK BATTERY CAN CAUSE SHUT DOWN AT UP TO 11V BATTERY VOLTAGES IS LESS THAN 12V 7 ERATIC FUNCTIONS OF BLOWER MODE TEMP ETC 8 WHEN THE IGNITION IS TURNED ON THE BLOWER MOMENTARILY COMES ON THEN SHUTS OF...

Страница 23: ...1136 REV A 10 3 11 INST 64 66 CHEV P UP wo AC w STD EVAP KIT PG 23 OF 24 UPPER OEM HOLE OEM HOLE DRILL 9 32 CUT ALONG DOTTED LINE CUT ALONG DOTTED LINE 64 66 CHEV P UP FIREWALL TEMPLATE FOR REAR EVAP...

Страница 24: ...1 1 744004 VUE 791165 GEN IV 4 VENT EVAPORATOR SUB CASE ACCESSORY KIT 64 66 CHEV P UP wo AC w STD NO QTY PART NO DESCRIPTION EVAPORATOR KIT PACKING LIST 1 ACCESSORY KIT 791165 NOTE IMAGES MAY NOT DEPI...

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