background image

13

VHSO205SS

Monitor switch

Latch hook left

Door handle

Latch

head

Secondary

interlock switch

Door

sensing switch

Latch hook right

Latch

head

3.   If the door is opened, and the primary interlock relay 

and secondary interlock switch contacts fail to open, the 
monitor fuse blows simultaneously with closing of the 
monitor switch contacts.

 CAUTION:  BEFORE REPLACING A BLOWN MONITOR 

FUSE TEST THE DOOR SENSING SWITCH, 
PRIMARY  INTERLOCK  RELAY,  SECOND-
ARY  INTERLOCK  SWITCH  AND  MONITOR 
SWITCH FOR PROPER OPERATION. (REFER 
TO CHAPTER “TEST PROCEDURE”).

NOTE:  MONITOR FUSE AND MONITOR SWITCH ARE 

REPLACED AS AN ASSEMBLY.

THERMISTOR

The thermistor is a negative temperature coefficient type. 
The temperature in the oven cavity is detected through the 
resistance of the thermistor, and then the control unit causes 
the heater relay to operate, thus the current to the heating 
elements is turned ON/OFF. If the convection cooking or some 
cooking modes which use the top / side heating elements 
is started and the oven temperature does not rise above 
100

ο

F (37.8

ο

C), the control unit will stop the oven after 10 

minutes. In this case, the thermistor may be opened.

MAGNETRON TEMPERATURE FUSE.

The temperature fuse located on the waveguide flange is 
designed to prevent damage to the magnetron if an over 
heated condition develops in the magnetron due to cooling 
fan failure, obstructed air guide, dirty or blocked air intake, 
etc.
Under  normal  operation,  the  temperature  fuse  remains 
closed. However, when abnormally high temperatures are 
reached  within  the  magnetron,  the  temperature  fuse  will 
remain  open  at  30

ο

F(150

ο

C)  causing  the  oven  to  shut 

down.

TOP HEATER THERMAL CUT-OUT

The thermal cut-out located on the thermal cover upper is 
designed  to  prevent  damage  to  the  top  heating  element 
unit if an over heated condition develops in the top heating 
element unit due to convection fan failure, thermistor failure, 
obstructed air ducts, dirty or blocked air intake, etc.
Under normal operation, the thermal cut-out remains closed. 
However, when abnormally high temperature are reached 
within  the  top  heating  element  unit,  the  thermal  cut-out 
will open at 338

ο

F (170

ο

C) causing the oven to shut down. 

When the thermal cut-out has cooled, the thermal cut-out 
closes at 311

ο

F(155

ο

C).

SIDE HEATER THERMAL CUT-OUT

The  thermal  cut-out  located  on  the  thermal  cover  left  is 
designed to prevent damage to the side heating element 
unit if an over heated condition develops in the top heating 
element unit due to convection fan failure, thermistor failure, 
obstructed air ducts, dirty or blocked air intake, etc.
Under normal operation, the thermal cut-out remains closed. 
However, when abnormally high temperature are reached 
within  the  side  heating  element  unit,  the  thermal  cut-out 

The door is opened by pulling the door handle down and 
forward, referring to the figure D-1. When the door handle is 
pulled down, the latch heads are moved upward. And then 
when  the  door  handle  is  pulled  forward,  the  latch  heads 
are released from the latch hooks right and left. Now, the 
door will open.

Figure D-1. Door Open Mechanism

DOOR SENSING AND SECONDARY INTERLOCK 

SWITCHES

The door sensing switch in the primary interlock system is 
mounted in the lower position on the latch hook right, the 
secondary interlock switch is mounted in the lower position 
on the latch hook left. They are activated by the latch heads 
on the door. When the door is opened, the switches interrupt 
the circuit to all components except for the oven lamp. A 
cook cycle cannot take place until the door is firmly closed 
thereby activating both interlock switches. The primary inter-
lock system consists of the door sensing switch and primary 
interlock relay located on the control circuit board. 

MONITOR SWITCH

The monitor switch is mounted on the upper position of latch 
hook left. It is activated (the contacts opened) by the left 
latch head while the door is closed. The switch is intended 
to  render  the  oven  inoperative  by  means  of  blowing  the 
monitor  fuse  when  the  contacts  of  the  primary  interlock 
relay and secondary interlock switch fail to open when the 
door is opened.

Functions:

1.  When the door is opened, the monitor switch contact close 

(to the ON condition) due to their being normally closed. 
At this time the door sensing and secondary interlock 
switches are in the OFF condition (contacts open) due 
to their being normally open contact switches.

.   As the door goes to a closed position, the monitor switch 

contacts  are  first  opened  and  then  the  door  sensing 
switch and the secondary interlock switch contacts close. 
(On opening the door, each of these switches operate 
inversely.)

 

DESCRIPTION AND FUNCTION OF COMPONENTS

DOOR OPEN MECHANISM

Содержание Professional VHSO205SS

Страница 1: ...RING SERVICE TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY INSIDE FRONT COVER BEFORE SERVICING INSIDE FRONT COVER WARNING TO SERVICE PERSONNEL 3 MICROWAVE MEASUREMENT PROCEDURE 4 FOREWORD A...

Страница 2: ...tion and transmission systems shall be repaired replaced or adjusted by procedures described in this manual before the oven is released to the owner e A microwave leakage check to verify compliance w...

Страница 3: ...e high voltage rectifier against the chassis with the use of an insulated screwdriver Whenever troubleshooting is performed the power supply must be disconnected It may in some cases be necessary to c...

Страница 4: ...ially at 20 5 C 68 F in the center of the oven cavity The water container shall be a low form of 600 ml 20 oz beaker with an inside diameter of approx 8 5 cm 3 1 2 in and made of an electrically nonco...

Страница 5: ...s not deformed or warped E There is not any other visible damage with the oven Servicing and repair work must be carried out only by trained service personnel DANGER Certaininitialpartsareintentionall...

Страница 6: ...of Full Power 0 PERCENT No power throughout the cooking time Convection Temperature for Variable Cooking CONVECTION 100 450 F Temp control CUSTOM HELP pad Add a Minute pad SPEED GRILL pad SPEED ROAST...

Страница 7: ...e down and forward Never hold the door handle when moving the oven 2 Oven door with see through window 3 Safety door latches The oven will not operate unless the door is securely closed 4 Door hinges...

Страница 8: ...ensing switch relay RY1 the primary interlock relay RY2 and the secondary interlock switch are activated with the following results The circuits to the turntable motor the cooling fan motor and the hi...

Страница 9: ...4 NOTE When Preheat and Convection isprogrammed continuously afterpreheat theheatingelements operate as follows When one of 100 F to 375 F is selected for the first 1 minute the top and side heating e...

Страница 10: ...s after the thermistor is cut off the LSI turns on the convection fan for three 3 seconds 3 The above procedure is repeated If the difference between the first voltage measured in step 1 and the volta...

Страница 11: ...RG BRN ORG BRN RED BLK ORG BLK ORG BLK ORG RED RED RED ORG ORG ORG BLK RED GRY WHT GRY BLK GRY GRY GRY WHT GRY WHT GRY GRY WHT GRY WHT GRY WHT WHT RED BLU GRY WHT WHT GRY N O COM GRY BLK GRN RED BRN Y...

Страница 12: ...Y GRY WHT GRY WHT GRY GRY WHT GRY WHT GRY WHT WHT RED BLU GRY WHT WHT GRY N O COM GRY BLK GRN RED BRN YLW BLU ORG BLU RED GRN BLK BRN GRN WHT GRN GRN WHT WHT A4 FUSE1 2 5A BLK WHT L L NOISE SUPRESSION...

Страница 13: ...at 311 F 155 C SIDE HEATER THERMAL CUT OUT The thermal cut out located on the thermal cover left is designed to prevent damage to the side heating element unit if an over heated condition develops in...

Страница 14: ...provided on the top and left sides of the oven Next the hot air heats the food on the turntable and leaves the oven cavity through the vent in the center of the oven cavity back side wall Without leav...

Страница 15: ...nts during testing 5 Reinstall the outer case cabinet and theback plate operation is selected by the control unit Microwave Cooking Damper is in the open position because a portion of cool ing air is...

Страница 16: ...s not go into cook cycle when START pad is touched Heating elements do not heat Temperature in the oven cavity is lower or higher than preset Convection cycle runs for 10 minutes then shuts down Conve...

Страница 17: ...onds measuring with a stop watch second hand of a watch or the digital read out countdown 3 Remove the cup from the oven and again measure the temperature making sure to stir the thermometer or thermo...

Страница 18: ...testing 7 Reinstall the outer case cabinet 8 Reconnect the power supply cord after the outer case is installed 9 Run the oven and check all functions TEST PROCEDURES PROCEDURE LETTER COMPONENT TEST D...

Страница 19: ...4 If the monitor fuse is blown when the door is opened check the primary interlock relay secondary interlock switch and monitor switch according to the TEST PROCEDURE for those switches before replac...

Страница 20: ...the oven and check all functions CAUTION IFTHE temperature fuse INDICATESANOPENCIRCUITATROOMTEMPERATURE REPLACE temperature fuse K THERMAL CUT OUT TOP HEATER TEST 1 Disconnect the power supply cord an...

Страница 21: ...out has opened under normal condition replace the same item as in the parts list An open thermal cut out indicates overheating of the side heating element unit Check for restricted air flow to the si...

Страница 22: ...9 Reconnect the power cord into the wall receptacle 10 If 240 volts A C is indicated at the wire leads replace the motor and if 240 volts A C is not indicated check the wire harness and control unit...

Страница 23: ...red wires or across the black and the white wires should be above resistance unless the temperature of the thermal cut out reaches approximately 266 F 130 C The thermal cut out resets automatically a...

Страница 24: ...ll leads removed from components during testing 6 Re install the outer case cabinet 7 Reconnect the power supply cord after the outer case is installed 8 Run the oven and check all functions 2 Control...

Страница 25: ...l unit with an A C voltmeter The meter should indicate 240 volts if not check oven circuit Shut off Cook and Heater Relays Test These relays are operated by D C voltage Check voltage at the relay coil...

Страница 26: ...k it open 3 Discharge high voltage capacitor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that these leads remain isolated from other components and oven chassis by using in...

Страница 27: ...OINT INDICATION OF OHM METER Between N and H Open Circuit Between terminal N and GRY Short Circuit Between terminal H and RED Short Circuit If incorrect readings are obtained replace the noise filter...

Страница 28: ...s shown in the touch control panel circuit 1 Backlight LED function 2 LED function 3 KEY function TOUCH CONTROL PANEL DIAGRAM PREHEAT GRILL ROAST MIN PLUS TMR CLOCK STOP 7 PLUS 6 0 5 9 3 2 CONVECT REC...

Страница 29: ...IES MINUS POULTRY DESSERTS HELP MEATS START GRILL ROAST PREHEAT BREADS BAKE REHEAT DEFROST COMPUCOOK PIZZAS BASIC COOK PWR LEVEL PLUS STOP MIN PLUS SNACKS POPCORN RECIPES CONVECT ENTER SEAFOOD TMR CLO...

Страница 30: ...30 VHSO205SS 8 9 10 11 3 4 1 2 12 13 5 6 HELP CONVECT STOP START DEFROST 9 4 3 8 MINUS 1 6 GRILL BAKE POPCORN BASIC COOK PLUS PREHEAT COOK RECIPES ADD MIN 0 5 7 2 ROAST REHEAT ENTER KEY FUNCTION...

Страница 31: ...the lead wires are not twisted 3 After aluminium foil is removed be careful that abnormal voltage due to static electricity etc is not applied to the input or output terminals 4 Attach connectors elec...

Страница 32: ...melting point of lead free solder Sn Ag Cu is about 220 C which is higher than the conventional lead solder by 40 C and as it has poor solder wettability you may be apt to keep the soldering bit in co...

Страница 33: ...Oven cavity and Heating element WARNING FOR WIRING 2 Make sure that a definite click can be heard when the microwave oven door is unlatched Pull down the door handleinaclosedpositionwithonehand thenpu...

Страница 34: ...6 Disconnect the black wire of the power supply cord from the fuse holder and the white wire from the main wire harness 7 Nip the cord bushing with bushing pliers and release it from the hole of the...

Страница 35: ...age rectifier assembly to the capacitor holder 10 Disconnect the high voltage rectifier assembly from the high voltage capacitor 11 Now the high voltage rectifier assembly is free and also the high vo...

Страница 36: ...Disconnect the power supply cord 2 Remove the outer case cabinet referring to OUTER CASE CABINET REMOVAL 3 Open the oven door and block it open 4 Discharge the high voltage capacitor 5 Remove the back...

Страница 37: ...ngtheconvectionmotor mounting angle to the convection duct 9 Remove the six 6 screws holding the convection motor to the convection motor mounting angle 10 Remove theconvectionmotor from theconvection...

Страница 38: ...each one 1 screw holding the latch hook right and the latch hook left to the oven cavity front plate 6 Withdoorclosed adjustthelatchhookrightandthelatch hook left by moving them back and forth and up...

Страница 39: ...and the door latch heads pass through the latch holes correctly 3 Tighten the screws holding the oven hinge right and the oven hinge left to the bottom plate After adjustment make sure of the followi...

Страница 40: ...A to the door frame 29 Remove the two 2 glass mounting angles A from the door frame 30 To release the two 2 tabs holding the lower end of the front door glass slide the front door glass upward 31 Rele...

Страница 41: ...T WHT GRY CN G CN F RED RED R E D R E D R E D R E D B L K B L K R E D R E D B L K R E D O R G O R G B R N DOOR SENSING SWITCH G R N G R N BRN RED BLK GRN COM N C BLK ORG RED BLU RED 8 7 6 5 4 3 2 1 BL...

Страница 42: ...VS BZ TURN OVER DU24D1 1P M R COM SIDE HEATER TOP HEATER MICRO OTH DOOR B DOOR A DUMPER SW FAN MOTOR DAMPER MOTOR JET MOTOR D1 D2 D3 D4 R6 D20 D21 RY1 RY2 RY3 RY4 RY5 RY6 DOOR SW DUMPER SW OTH SIDE HE...

Страница 43: ...43 VHSO205SS 6 4 5 1 2 3 6 4 5 1 2 3 A B C D E F G H A B C D E F G H Figure S 3 CPU Unit Circuit SP1 R10 3 3K R11 1 5K BZ...

Страница 44: ...r 1 CABINET PARTS 25 GCABDA104WRPZ Back plate 1 26 GDAI A356WRWZ Bottom plate 1 27 GLEGPA092WREZ Leg 2 28 GCABUA976WRPZ Outer case cabinet 1 CONTROL PANEL PARTS 29 DPWBFB151MRU0 Power unit located on...

Страница 45: ...VPA389WREZ Edge cover 3 93 PCUSUA614WREZ Cushion 1 94 PCUSUA609WREZ Cushion 1 95 PCUSUA610WREZ Cushion 1 96 PCUSUA611WREZ Cushion 1 97 PCUSUA612WREZ Cushion 1 98 PCUSUA613WREZ Cushion 1 99 LANGQA581WR...

Страница 46: ...S740P06000 Screw 4 mm x 6 mm 6 144 XHPS740P08K00 Screw 4 mm x 8 mm 12 145 XHTS740P08RV0 Screw 4mm x 8mm 4 146 XOPS740P08000 Screw 4mm x 8mm 4 147 XOTS740P08000 Screw 4mm x 8mm 5 148 XOTS740P12000 Scre...

Страница 47: ...42 148 154 4 67 84 12 1 142 13 129 20 x2 153 64 42 153 148 71 91 x2 x4 120 154 142 40 43 76 119 144 148 70 148 27 27 61 26 148 148 158 15 96 148 79 144 73 61 83 83 81 78 142 x3 144 148 85 148 148 55 1...

Страница 48: ...VHSO205SS 6 4 5 1 2 3 6 4 5 1 2 3 A B C D E F G H A B C D E F G H CONTROL PANEL PARTS DOOR PARTS 30 31 104 113 109 116 108 112 104 110 116 110 111 115 111 115 114 106 103 105 107 102 131 139 x2 x2 30...

Страница 49: ...AD DOOR PROTECTION SHEET PLASTIC BAG TRAY HOLDER 121 SPLASH GUARD 117 HIGH RACK 118 LOW RACK Not replaceable items PACKING CASE Actual wire harness may be different than illustration 117 132 128 134 1...

Страница 50: ...50 VHSO205SS NOTES...

Страница 51: ...51 VHSO205SS NOTES...

Страница 52: ...l system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without prior written permission of the publisher COPYRIGHT 2006 BY VIKING ALL RIGHTS RESE...

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