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3 Vitolig 300

12

3.3 Fuel storage and feed

General

Pellets are delivered in a tanker when
bought loose and in bulk. The size of the
delivery vehicle must be taken into
consideration when planning the access.
These vehicles are mostly over 15tonnes
in weight and can be between 3.7to
3.9 m high. Therefore, check whether the
access could be affected by weight
restrictions, subways, narrow or steep
access routes, tight bends or a lack of
turning space.

Pellet storage areas should, where
possible, be located alongside an outside
wall to leave the supply hoses as short as
possible. Because of fluctuating air
volumes, handling with supply hoses
between 20 and 40 m becomes difficult.
Supply tankers are equipped with a pump
fan, i.e. pellets are blown into the storage
area at a working pressure of 0.5 to
0.9 bar. The overpressure is then

withdrawn from the storage area by a
vacuum fan and filter installation. A
power supply with 230 V and at least 10 A
capacity is required.

Sizing the storage area

The storage area should be more
rectangular than square and should be of
a size, which allows an annual quantity of
fuel to be stored. The size of the storage
room depends on the heat demand of the
building.

The storage volume in m

3

 (incl. empty

space) is calculated by multiplying the
required heat output (in kW) by a factor of
0.9 (m

3

/kW).

Example:
A detached house with a heat demand of
15 kW requires a storage volume of
approx. 13.5 m

3

 incl. empty space (this

corresponds to a room of 2 x 3 m floor
area and a useable height of 2.25 m).

Storage room characteristics and fuel feed with all necessary system components

H

The pellet storage area must be dry, as
pellets will substantially swell up if
subjected to moisture. This leads to
great difficulties (e.g. blockages at the
suction wand).

H

The pellet storage area must be
constructed as a solid, leak−proof
structure, since blowing pellets into this
room will create dust and blowing
pellets against the walls creates high
pressure.

H

Surrounding walls and ceiling must
correspond to fire resistance class F 90,
e.

 

g. house bricks 12 cm, rendered on

both sides; hollow breeze block 17 cm,
rendered on both sides; concrete 10 cm,
plaster slab 12 cm.

H

Doors or access hatches into the pellet
storage area must open outwards and
must be sealed. Ensure the doors or
hatches are constructed as fire doors
T 30 or, if necessary, T 90.

H

Fit protective boards 

A

 on the inside of

the door opening, so that pellets do not
push against the door (see page 13).

H

The pellet storage area should not
contain any electrical installations.
Essential electrical installations must be
of the explosion−proof type  in
accordance with current regulations.

H

Avoid the installation of water pipes
inside the storage area because of
condensation and the risk of burst
pipes.

H

Pellet storage areas should be equipped
with a filling 

F

 and a return air adaptor

G

 with Storz system type A 

Ğ

100 mm

coupling (fire hose adaptor) with
extension hose leading into the storage
area. Pipes should be metal (not
plastic), and should be connected to the
brickwork and must be earthed.

H

A deflector 

B

 should be fitted opposite

the filling adaptor to protect the pellets
and the brickwork.

H

The pellet storage area must be free
from debris (small stones, wood
particles, etc.).

H

Distribute the suction wands 

H

 so that

the storage area is efficiently emptied.

H

The maximum length of the feed and
return hoses 

E

 and the maximum

height of the suction wand, which is the
furthest removed from the feed unit
should not be greater than 15 m in
length or 2.8 m in height. Hoses should
be earthed, may not be installed on the
outside and should be protected
against temperatures above 60

º

C.

H

Close the wall opening for the
automatic changeover unit 

D

 from the

storage room side in a fireproof manner
(e.g. rendering).

5822241 GB

Содержание Vitolig 200

Страница 1: ...olig 300 Steel boiler for burning wood pellets Vitolig 200 Steel boiler for burning wood briquettes and logs up to 50 cm long Vitolig 100 Steel boiler with natural draught and water cooled grate for b...

Страница 2: ...pplication examples H Application example 1 21 H Application example 2 24 H Application example 3 27 4 Vitolig 200 4 1 Specification 30 4 2 Positioning 31 4 3 Fuel H Logs 32 H Wood briquettes 32 H Chi...

Страница 3: ...refore almost no sulphur dioxide is created during combustion Influence of moisture on the calorific value The water content of firewood substantially influences its calorific value The more water fir...

Страница 4: ...spond to the requirements of DIN 51731 or NORM 7135 Requirements Limits set by DIN 51731 Raw density analogue to DIN 52182 kg dm3 1 0 to 1 4 Water proportion 12 Ash acc to DIN 51718 1 5 Calorific valu...

Страница 5: ...ication boiler 50 cm long split logs chippings and wood briquettes are easily managed by the stainless steel hopper and combustion chamber made from special ceramic material H Automatic heat up proces...

Страница 6: ...unit After the pre purge safety function only for combustion chamber temperatures above 190 C the ignition starts hot air fan and the pellet worm drive is activated The burner tray is filled with pell...

Страница 7: ...ng zone approx 5 cm The paper is then covered with a layer of dried chippings thin kindling or course cuttings Several layers of split logs with a height edge of 4 to 6 cm and preferably without air g...

Страница 8: ...ater temperature is regulated via the combustion controller using the following table ash door must be closed The highest flow temperature is usually allocated to the lowest outside temperature in thi...

Страница 9: ...opper litres litres 32 150 38 150 Boiler connections Boiler flow and return plus G female thread 1 1 safety connection safety valve Safety return and R male thread drain Heat exchanger connections Col...

Страница 10: ...ipe E Drain and diaphragm expansion vessel KR Boiler return KV Boiler flow KW Cold water entry of the safety heat exchanger SA Safety connection safety valve TAS Coupling R for sensor for thermostatic...

Страница 11: ...taminated combustion air If in doubt please contact us If these instructions are not observed any consequential damage to the boiler directly related to any of these causes are excluded from our warra...

Страница 12: ...rea must be constructed as a solid leak proof structure since blowing pellets into this room will create dust and blowing pellets against the walls creates high pressure H Surrounding walls and ceilin...

Страница 13: ...Protective boards B Deflector C Vitolig 300 D Changeover unit E Pellet feed and return air hose F Fill adaptor G Return air adaptor H Suction wand K Air gap L Empty space M Lateral slope for improved...

Страница 14: ...site provision C Fire door T 30 or T 90 Deflector The deflector should be installed at a distance of at least 100 mm from the wall opposite the filling adaptor see adjacent diagram This deflector prot...

Страница 15: ...eder unit and the changeover unit as well as the distances between the changeover unit and all three suction wands must be established These dimensions are added and multiplied by two since pellet fee...

Страница 16: ...ensure a more efficient filling In any event both adaptors should be earthed A deflector should be installed opposite both adaptors A Deflector B Filling and return air adaptors Internal pellet storag...

Страница 17: ...eat Threaded window installation A plate is set into the window opening The adaptor is fitted through the plate connected with threaded fittings and earthed via a pipe cleat F Window opening Installat...

Страница 18: ...m The dimensions shown are only examples Select appropriate distances for storage areas with alternative dimensions A Fill adaptor B Return air adaptor C Suction wands Changeover unit Create a wall op...

Страница 19: ...resistant chimney carry out a chimney calculation or request a chimney assessment values for a chimney calculation see page 9 Flue pipe A Clean out cover B Thermal insulation C Flexible flue pipe ada...

Страница 20: ...minimum boiler water inlet temperature is 60 C Only regulated heating circuits with mixers may be installed We recommend the installation of a check valve into the heating flow acting as gravity brak...

Страница 21: ...there is a heat demand Upon demand the boiler is operated with the required boiler water set temperature or the minimum temperature of 60 C A DHW demand which is given priority causes the heating circ...

Страница 22: ...Divicon 1 2 see price list 4 Heating circuit pump part of the standard delivery of modular Divicon 1 2 5 Heating mixer 3 part of the standard delivery of modular Divicon 1 2 6 Heating circuit controll...

Страница 23: ...N Mixer motor 2 L N Circulation pump for DHW heating 9 Heating circuit pump 4 External warning device Emergency stop switch heating system Low water indicator qP or escape switch Heating circuit 1 1 N...

Страница 24: ...red boiler water set temperature or the minimum temperature of 60 C A DHW demand which is given priority causes the heating circuit pump to be switched off and the mixer to be closed When the DHW cyli...

Страница 25: ...y of modular Divicon 1 2 8 Heating mixer 3 part of standard delivery of modular Divicon 1 2 9 Flow and return distributor for modular Divicon 1 see price list qP Heating circuit control unit for one h...

Страница 26: ...circuit pump 7 External warning device Emergency stop switch heating system Low water indicator eT or escape switch Heating circuit 1 1 N 2 X4 4 X6 5 N 6 X9 8 3 7 X2 L N 1 X6 Boiler circuit pump 3 2 N...

Страница 27: ...the boiler re heats the water to the necessary flow temperature level as described above Domestic hot water heating without solar energy The top part of the Vitocell 333 is heated by the boiler The in...

Страница 28: ...d delivery of modular Divicon 1 2 8 Heating mixer 3 part of standard delivery of modular Divicon 1 2 9 Flow and return distributor for modular Divicon 1 see price list qP Heating circuit control unit...

Страница 29: ...nal warning device Emergency stop switch heating system Low water indicator eT or escape switch Heating circuit 1 1 N 2 X4 4 X6 5 N 6 X9 8 3 7 X2 Safety equipment XS 1 3 4 6 2 5 7 8 L N 1 X6 Boiler ci...

Страница 30: ...Weight boiler body kg 543 629 Max elec power consumption W 120 120 Contents Boiler water Fuel hopper litres litres 71 150 93 215 Boiler connections Boiler flow and return plus G female thread 1 1 saf...

Страница 31: ...paints solvents and cleaning agents H Avoid very dusty conditions H Avoid high levels of humidity H Avoid danger of freezing and ensure good ventilation Otherwise the system may suffer faults and dam...

Страница 32: ...535 kWh Conversion table for assorted common firewood Unit of measure Assorted Solid measure of timber smt Round timber Stacked cubic metre of timber stcm Stacked cubic metre of timber stcm Tipped cub...

Страница 33: ...ontent by vol 13 1Acc to DIN 4759 Flue pipe The vacuum draught fan may induce vibrations which may lead to a noise nuisance We therefore recommend the use of a flue pipe silencer or a flexible chimney...

Страница 34: ...eral design notes H When connecting several heating circuits the total of the drawn heat should not exceed the rated boiler output Line regulating valves should be installed to ensure improved system...

Страница 35: ...W 20 40 kW Beech fully filled 180 252 5 5 5 5 11 11 Common spruce fully filled 120 168 4 4 8 8 Beech 50 full 90 126 2 5 2 5 5 5 5 5 Common spruce 50 full 60 84 2 2 4 4 Wood briquettes fully filled 390...

Страница 36: ...e DHW is heated up when Vitolig is started Space heating is only provided afterwards The Vitolig boiler water temperature is at least 60 C and the boiler circuit pump 3 runs to raise the return temper...

Страница 37: ...g circuit pump part of standard delivery of modular Divicon 1 2 8 Heating mixer 3 part of standard delivery of modular Divicon 1 2 9 Flow and return distributor for modular Divicon 1 see price list qP...

Страница 38: ...indicatoreT L N L N 1 N 2 X4 4 X6 5 N 6 X9 8 3 7 X2 1 2 L N 1 N 2 X4 4 X6 5 N 6 X9 8 3 7 X2 1 N 2 X4 4 X6 5 N 6 X9 8 3 7 L N X2 Circulation pump for DHW heating 5 Mixer motor qQ Mains electrical conne...

Страница 39: ...open towards Vitolig and from the heating water buffer storage unit towards the distributor the circulation pump 5 is activated if the temperature set at thermostat qE is exceeded and the DHW cylinde...

Страница 40: ...ter buffer storage unit provides the heating until the actual temperature falls below the temperature set at thermostat qW manually matched to the heating system return temperature e g 40 C in spring...

Страница 41: ...ow and return distributor for modular Divicon 1 see price list qP Connection unit changeover valve R1 R1 1 1 7159 407 7159 408 qQ DHW cylinder temperature sensor 1 Standard del y Control units qW Cont...

Страница 42: ...tor for modular Divicon 1 see price list qP Connection unit changeover valve R1 R1 1 1 7159 407 7159 408 qQ DHW cylinder temperature sensor 1 7819 601 qW Control thermostat and sensor well items 12 13...

Страница 43: ...Vitodens 1 2 1 7450 058 9 Flow and return distributor for modular Divicon 1 see price list qP Connection unit changeover valve R1 R1 1 1 7159 407 7159 408 qQ DHW cylinder temperature sensor 1 7819 601...

Страница 44: ...the on site circulation pump for heating the cylinder for Vitopend 200 or Vitodens 100 200 up to 32 kW Required adjustments on Vitopend 200 and Vitodens 100 200 H External burner blocking Re set jumpe...

Страница 45: ...pump Bridged in the as delivered condition Terminals on plug 150 Dekamatik Terminals at terminal strip X6 Viessmann Trimatik Terminals on plug 150 Vitotronic Door interlock switch Flue gas temperatur...

Страница 46: ...g water buffer storage unit The whole top section of Vitocell 333 is heated thereby also producing DHW Space heating with Vitolig and with solar energy When a temperature difference higher than the di...

Страница 47: ...mixer 3 part of standard delivery of modular Divicon with extension kit for Vitotronic 200 or extension kit for Vitotronic 300 1 2 1 1 2 7450 650 7450 069 8 Flow and return distributor 1 see price li...

Страница 48: ...icon 1 2 7 Heating mixer 3 part of standard delivery of modular Divicon with extension kit for Vitodens 200 or for second heating circuit Vitotronic 050 type HK1M and expansion module 2 wire BUS Conne...

Страница 49: ...g circuit pump part of standard delivery of modular Divicon 1 2 7 Heating mixer 3 part of standard delivery of modular Divicon with extension kit for Vitodens 300 or for second heating circuit Vitotro...

Страница 50: ...t 2 Heating circuit 1 Boiler circuit pump 2 Low water indicator eT 1 N 2 X4 4 X6 5 N 6 X9 8 3 7 X2 1 2 1 N 2 X4 4 X6 5 N 6 X9 8 3 7 X2 1 N 2 X4 4 X6 5 N 6 X9 8 3 7 L N X2 R2 120 Ohm Heating circuit 1...

Страница 51: ...ating water buffer storage unit Locking out the oil or gas fired boiler through the flue gas temperature monitor and the door interlock switch on Vitolig 200 1Remove the wire jumper A Plug sA for Vito...

Страница 52: ...and S 2 7 to 1 ON 1Insert wire jumper 2Insert the wire jumper for operation without high limit safety cut out 5822 241 GB 11 10 9 8 1 L1 7 2 N 6 5 4 3 2 1 X2 X3 X4 1 2 3 4 5 6 7 8 X1 5 6 160 23 23 23...

Страница 53: ...pump of the solar heating circuit part of Solar Divicon up to 16 m2 absorber surface area Vitosol 100 up to 10 m2 absorber surface area Vitosol 200 and 300 or Circulation pump of the solar heating ci...

Страница 54: ...55 57 Boiler connections Boiler flow and return 1 Boiler flow and return 2 Safety connection safety valve Drain G female thread 1 G female thread 1 G female thread 1 R female thread Heat exchanger con...

Страница 55: ...Avoid very dusty conditions H Avoid high levels of humidity H Avoid danger of freezing and ensure good ventilation Otherwise the system may suffer faults and damage The boiler may only be installed i...

Страница 56: ...Energy m3 Softwood e g common spruce 4 1 kWh kg 0 43 kg dm3 1 763 kWh Hardwood e g beech 3 9 kWh kg 0 65 kg dm3 2 535 kWh 5 4 Flue gas connection Chimney A chimney corresponding to regulations and app...

Страница 57: ...H A combustion control unit a thermometer and a pressure gauge H An automatic device for heat disposal which prevents the maximum permissible operating temperature to be exceeded To affect this conne...

Страница 58: ...and the DHW circulation pump on when the boiler water temperature reaches 60 C These pumps are switched off when the temperature falls below this value This prevents the temperature falling below the...

Страница 59: ...heating circuit pumps and DHW circulation pump S1 Minimum temperature regulator integrated into Vitolig 100 contact closed above 60 C S2 DHW cylinder thermostat S3 Sn Heating system pump switch M1 DHW...

Страница 60: ...the value set at the Vitotronic 050 providing the value set at the heating water buffer storage unit thermostat qP is exceeded If the flow rate of the boiler circuit pump 3 is higher than that of cir...

Страница 61: ...2 See price list 7 Heating circuit pump part of the standard delivery of modular Divicon 1 2 8 Heating mixer 3 part of the standard delivery of modular Divicon with Vitotronic 050 type HK1W or HK3W a...

Страница 62: ...e minimum temperature regulator and the temperature set at the flue gas temperature monitor is exceeded A Mains electrical connection 230 V 50 Hz B Connection box on site Connection of the DHW circula...

Страница 63: ...nd replaces the separate minimum temperature regulator 1 required for Vitolig 200 The flue gas temperature monitor qI is connected to terminals s and sA remove existing wire jumper Regarding applicati...

Страница 64: ...w black C PE N L A B D brown blue grn yell black 65 Connection of the low water indicator for fault display A Mains electrical connection 230 V 50 Hz B Connection box on site C Low water indicator D S...

Страница 65: ...H Co D 35107 Allendorf Tel 0 64 52 70 0 Fax 0 64 52 70 27 80 www viessmann de Viessmann Limited Hortonwood 32 Telford Shropshire TF1 4EU GB Tel 01952 670261 Fax 01952 670103 66 5822 241 GB Printed on...

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