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5603 884 - 04

Vitoflex 300-UF Service & Maintenance

 

 System Faults

Text for error 

shown on display

Indicator

Possible cause

Check / remedy

Excess 

temperature, lack 

of water, water 

pressure

- Fixed high limit at the 

  top of the boiler (N21)

- Low water cut off (N22)

- Pressure monitor (N23)

- Incorrect set-point adjusted 

  on the control module  

  (either the boiler set-point  

  temperature or the cycle  

  for “In-feed Auger” is too 

  high)

- Defective component           

..

(pump or valve)

- Sudden output drop to zero

- Why couldn’t the heat be transferred?

- Check the boiler pump and mixing valve

- Reduce the cycle for “In-feed Auger”  

  (see the Installation and Operating                                                                 

  Instructions)

- Take off the protective cap from the 

  fixed high limit and press the reset 

  button (this is only possible at boiler  

  temperatures less than 158°F (70°C)

- Acknowledge in Screen 2

Underfeed pipe 

is hot

- Temperature sensor 

  on the in-feed auger  

  (B02)

- Power failure

- Consequent malfunction,

  caused by excess temperature

- Light barriers for ember 

  monitoring system are soiled

- Cycle for “Sustain Embers”   

  is set too low

- Call a qualified electrician

- Check light barriers at the embers

- Set cycle higher for “Sustain Embers” 

  (see the Installation and Operating                                                                 

  Instructions)

- Acknowledge in Screen 2

Malfunction, 

excess pressure 

in combustion 

chamber

- Negative pressure 

  monitoring assembly  

  on the combustion    

  chamber (N70)

- Flue gas exhaust blower is     

  broken 

- Boiler is very soiled

- Ash container has been 

  removed or is mounted 

  incorrectly

- Check flue gas exhaust blower

- Clean boiler

- Check mounting of ash container

- Reset negative pressure monitoring   

  assembly (N70) (on the fixed high limit   

  for the combustion chamber, take off  

  the protective cap and press the reset   

  button - this is only possible at boiler  

  temperatures less than 158°F (70°C)

- Acknowledge in Screen 2

Malfunction, 

low pressure 

measured in 

combustion 

chamber

- Negative pressure 

  gauge (B70)

- Flue gas exhaust blower is  

  broken 

- Boiler is very soiled

- Ash container has been 

  removed or is mounted 

  incorrectly

- Check flue gas exhaust blower

- Clean boiler

- Check mounting of ash container

- Acknowledge in Screen 2

Malfunction, 

measurement 

of combustion 

chamber negative 

pressure

- Negative pressure 

  gauge (B70)

- Flue gas exhaust blower is 

  broken

- Boiler is very soiled

- Check flue gas exhaust blower

- Clean boiler

- Acknowledge in Screen 2

Malfunction, 

frequency 

converter for 

flue gas exhaust 

blower

- Frequency converter for   

  flue gas exhaust blower   

  (U1)

- Check the error

  indication on the 

  frequency converter 

  in the control cabinet

- Overload of flue gas 

  exhaust blower motor (M1)

- Turn off main switch

- Check flue gas exhaust blower 

  for smooth running

- Acknowledge in Screen 2

Malfunction, 

frequency 

converter for 

Primary air 

blower

- Frequency converter for  

  primary air blower (U12)   

- Check the error 

  indication on the 

  frequency converter in 

  the control cabinet

- Overload of one of the 

  Primary air blower motors 

  (M12.1, M12.2, and 

  Primary -3 blower: M12.3)

- Turn off main switch

- Check primary air blower for smooth 

  running

- Acknowledge in Screen 2

Malfunction, 

frequency 

converter for 

Secondary air 

blower

- Frequency converter for   

  secondary air blower   

  (U13)

- Check the error 

  indication on the 

  frequency converter 

  in the control cabinet

- Overload of the Secondary 

  air blower motor (M13)

- Turn off main switch

- Check secondary air blower for smooth 

  running

- Acknowledge in Screen 2

Troubleshooting Guide 

Содержание Vitoflex 300-UF 1250

Страница 1: ...ire or explosion may result causing property damage personal injury or loss of life Improper installation adjustment and or operation could cause carbon monoxide poisoning resulting in injury or loss of life This product must be installed and serviced by a professional service technician who is experienced and qualified in hot water boiler installation and wood fuel combustion Do not store or use ...

Страница 2: ...ant Regulatory and Installation Requirements Contaminated air Air contaminated by chemicals can cause by products in the combustion process which are poisonous to inhabitants and destructive to Viessmann equipment For a listing of chemicals which cannot be stored in or near the boiler room please see subsection entitled Mechanical Room Advice to owner Once the installation work is complete the hea...

Страница 3: ...rmation IMPORTANT Indicates an imminently hazardous situation which if not avoided could result in death serious injury or substantial product property damage Indicates an imminently hazardous situation which if not avoided may result in minor injury or product property damage Helpful hints for installation operation or maintenance which pertain to the product This symbol indicates to note additio...

Страница 4: ...ous Material 11 Mechanical Room 12 Combustion Air Supply 13 Components of the Biomass Boiler 14 Cleaning 15 Boiler 15 Heat exchanger tube displacement rods 16 Installing the displacement rods 16 Removing the displacement rods 16 Flue gas cyclone optional 17 Pneumatic cleaning system optional 17 Flue gas re circulation system optional 18 Feed Systems 19 Shutdown 20 Boiler 20 Extraction and conveyan...

Страница 5: ...CSA B365 10 Installation Code for Solid Fuel Burning Appliances and Equipment ASME section IV boilers and pressure vessels Viessmann solid fuel boiler can only be installed and serviced by qualified trained personnel Steel wood fired hot water heating boiler For operation primarily with modulating boiler water temperatures in closed loop forced circulation hot water heating systems Under certain c...

Страница 6: ...e low water cutoffs flow switches if used staging controls pumps motorized valves air vents thermostats etc Leave all literature at the installation site and advise the system operator ultimate owner where the literature can be found Contact Viessmann for additional copies This product comes with several safety instruction labels attached Do not remove Contact Viessmann immediately if replacement ...

Страница 7: ...d environmentally friendly operation The build up of soot on the heat exchanger raises the flue gas temperature and reduces efficiency IMPORTANT Keep boiler and boiler room clear and free of combustible materials gasoline and other flammable vapors and liquids Do not obstruct the flow of combustion and ventilation air All inspection maintenance and service must be performed by a qualified heating ...

Страница 8: ... burning bits that escape could start a fire RISK OF INJURY If the doors are open during operation sparks or flames could leap out Equipment for dissipating excess heat a competent specialist should examine the operational reliability of the thermal safety flush valve annually The safety heat exchanger must not by any means be used as an operational heat exchanger Seals for the functioning and con...

Страница 9: ...Check pressure gage for correct system water pressure Check for water on the floor from the discharge pipe of the pressure relief valve or any other pipe pipe joint valve or air vent Check for moisture water or appearance of rust on the flue gas pipes their joints as well as vent dampers or side wall vent terminals if so equipped Ensure that nothing is obstructing the flow of combustion and ventil...

Страница 10: ...ains off for an extended period of time during cold weather water pipes may freeze and burst resulting in extensive water damage and conditions in which mold could grow Certain molds are known to cause respiratory problems as well as to pose other serious health risks In case of water damage immediate measures should be taken to dry out affected areas as quickly as possible to prevent mold from de...

Страница 11: ...d warm water after handling Hazardous Material Safety Suppliers of ceramic fiber products recommend the following first aid measures Respiratory tract nose and throat irritation If respiratory tract irritation develops move the person to a dust free location Eye irritation If eyes become irritated flush immediately with large amounts of lukewarm water for at least 15 minutes Eyelids should be held...

Страница 12: ...astic manufacturing plants Photo processing plants Beauty salons Products containing contaminants Chlorine type bleaches detergents and cleaning solvents found in household laundry rooms Paint and varnish removers Hydrochloric acid muriatic acid Chlorine based swimming pool chemicals Spray cans containing chlorofluorocarbons Chlorinated waxes and cleaners Cements and glues Refrigerant leaks Calciu...

Страница 13: ...erly observed and boiler damage results any warranty on the complete boiler and related components will be null and void General This equipment requires fresh air for safe operation The boiler location must never be under negative pressure Exhaust fans attic fans or dryer fans may cause air to be exhausted at a rate higher than air can enter the structure for safe combustion The heating contractor...

Страница 14: ... Controlled combustion air supply system 5 Moving grate 6 Drive for automatic de ashing assembly with ash container optional 7 Combustion chamber 8 Combustion chamber door 9 Pneumatic cleaning system optional qP Heat exchanger door qQ Safety heat exchanger for thermal safety flush valve qW Heat exchanger qE Frequency controlled flue gas exhaust blower Maintenance ...

Страница 15: ...utely sure to turn OFF main switch Never operate the boiler without the ash bin After each manual cleaning of the heat exchanger Use ash rake to draw ash to the front and remove After each manual cleaning of the heat exchanger Open lid on both sides and remove ash Approx every 300 operating hours Clean the light barriers and inspection windows above the in feed auger and also opposite Remove dust ...

Страница 16: ...asily removed Removing the displacement rods RISK OF INJURY Shut the system off before starting any cleaning Be absolutely sure to wear protective gloves protective eyewear if required and use the cleaning tools that come with the system danger of blow ups burns and getting crushed CAUTION Heat exchanger tube displacement rods The displacement rods improve the heat transmission in the heat exchang...

Страница 17: ...cyclone minimizes dust emissions and is designed as a multi cyclone with an axial function The cyclone is completely insulated and provided with a total of three lids for cleaning The untreated exhaust flue gas chamber is cleaned via the cleaning lid on the side The clean exhaust flue gas chamber is cleaned via the top or rear cleaning lid unused blower connection The ash container which is provid...

Страница 18: ... the flaps are closed no gas may escape Approx every 4000 operating hours Clean the secondary air blower Approx every 1000 operating hours Clean the re circulation flue gas exhaust blower After around 1800 operating hours annually Checks for leaks must be repeated each year so that any possible wear on the seals particularly in the area of the maintenance covers may be recognized and corrected in ...

Страница 19: ...tion system AP APS Lubricate the gasket between the extraction casing and the geared motor and universal joint for the auger If a fuel hopper is installed do not alter equipment in any way May be connected to an existing boiler or solar system RISK OF INJURY Shut the system off before starting any cleaning Be absolutely sure to wear protective gloves protective eyewear if required and use the clea...

Страница 20: ...tend the service life of the backup battery Replacing the backup battery The backup battery is built in beneath the removable lid on the control module type Panasonic Lithium BR2330 It is for backing up the time date and settings Note The battery needs replacing every five years DO NOT disconnect the main power or turn off the main switch while changing the battery Ash disposal Ashes should be sto...

Страница 21: ...mbly N70 on the fixed high limit for the combustion chamber take off the protective cap and press the reset button this is only possible at boiler temperatures less than 158 F 70 C Acknowledge in Screen 2 Malfunction low pressure measured in combustion chamber Negative pressure gauge B70 Flue gas exhaust blower is broken Boiler is very soiled Ash container has been removed or is mounted incorrectl...

Страница 22: ...efective Take off and clean inspection windows on both sides remove dust and ash deposits from the openings see Cleaning section Acknowledge in Screen 2 Malfunction silo door or maintenance cover open Limit switch on the silo door or on a maintenance lid S2 S The silo door or one of the maintenance lids is open Close silo door or maintenance lid Acknowledge in Screen 2 Malfunction hydraulic drive ...

Страница 23: ... defective Call a certified electrician Burner sensor defective Temperature sensor in the boiler supply B20 Damaged sensor connecting line Sensor is defective Call a certified electrician Sensor for burner return flow defective Temperature sensor in the boiler return B20 1 Damaged sensor connecting line Sensor is defective Call a certified electrician Malfunction ash bin for combustion chamber rem...

Страница 24: ...5603 884 04 Technical information subject to change without notice Printed on environmentally friendly recycled and recyclable paper Vitoflex 300 UF Service Maintenance ...

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