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Installation and service

instructions

for contractors

VIESMANN

Vitocell 140-E/160-E
Type SEIA
Type SESA

Solar buffer cylinder

For applicability, see the last page

VITOCELL 140-E/160-E

5517 155 GB

3/2014

Please keep safe.

Содержание SEIA

Страница 1: ...tion and service instructions for contractors VIESMANN Vitocell 140 E 160 E Type SEIA Type SESA Solar buffer cylinder For applicability see the last page VITOCELL 140 E 160 E 5517 155 GB 3 2014 Please keep safe ...

Страница 2: ...egulations Statutory regulations regarding the prevention of accidents Statutory regulations regarding envi ronmental protection The Code of Practice of relevant trade associations All current safety regulations as defined by DIN EN DVGW VDE and all locally applicable standards a ÖNORM EN and ÖVE c SEV SUVA SVTI and SWKI If you smell flue gas Danger Flue gas can lead to life threat ening poisoning...

Страница 3: ...it or take suit able steps to ensure a sufficient supply of combustion air Working on the system Isolate the system from the power sup ply e g by removing the separate fuse or by means of a mains isolator and check that it is no longer live Safeguard the system against recon nection Danger Hot surfaces can cause burns Before maintenance or service work switch OFF the appli ance and let it cool dow...

Страница 4: ... the system can compromise its function Installing non author ised components and making non approved modifications or conversions can compromise safety and may invalidate the warranty For replacements use only orig inal spare parts supplied or approved by Viessmann Safety instructions Safety instructions cont 5517 155 GB ...

Страница 5: ...erature sensor 40 Connections on the heating water side 41 Service instructions Commissioning inspection maintenance Further details regarding the individual steps 42 Parts lists Cylinder assembly 43 Thermal insulation assembly 45 Connection set assembly accessories 47 Commissioning service reports 49 Product characteristics 50 Accessories Immersion heater specification 51 Certificates Declaration...

Страница 6: ... use presupposes that a fixed installation in conjunction with permissi ble system specific components has been carried out Commercial or industrial usage for a pur pose other than heating the building or DHW shall be deemed inappropriate Any usage beyond this must be approved by the manufacturer for the individual case Incorrect usage or operation of the appli ance e g the appliance being opened ...

Страница 7: ...mal systems oil gas boilers solid fuel boil ers and or electric heating with an immersion heater With the option to fit a Solar Divicon type PS10 pump station for a collector circuit Suitable for systems to EN 12828 and DIN 4753 Vitocell 160 E type SESA also includes a stratification system for solar heating Installation information Product information 5517 155 GB Installation ...

Страница 8: ...ithout fitted Solar Divicon accessories A Thermometer sensor retainer B Thermometer up to 4 pce C Heating water flow G 1 D Return stratification G 1 E Heating water return G 1 Installation information Product information cont 5517 155 GB ...

Страница 9: ...heating circuits H Sensor well 3 for cylinder temperature sensor and thermometer sensor K Heating water return 3 L Sensor well 4 for cylinder temperature sensor M Solar heating water flow air vent valve if Solar Divicon accessory is fitted at the front of the heating water buffer cylinder N Heating water return 4 to the heat source drain outlet O Solar heating water return if Solar Divicon accesso...

Страница 10: ...ature controller can be operated if installed Placing the heating water buffer cylin der on a plinth will make the room eas ier to clean Installing the Vitocell with an immersion heater a a Immersion heater installation instructions Maintain the minimum clearance Cylinder capacity Output Immersion heater Dim a 750 and 950 l 6 kW 12 kW min 500 mm min 700 mm Note The unheated length of any threaded ...

Страница 11: ...h naked flames Exercise caution when welding and brazing A B 3 3x 1 4 2 A Type plate B Bag with 3 adjustable feet Insert the adjustable feet into the legs as far as possible then adjust them to level the heating water buffer cylinder Note Never extend the adjustable feet beyond a total length of 30 mm Installation sequence Vitocell without fitted Solar Divicon 5517 155 GB Installation ...

Страница 12: ...sion heater is being installed seal the front female connec tion with the supplied plug R1 Fitting the thermometer sensor if supplied 7 2 4 5 6 3 1 Installation sequence Vitocell without fitted Solar Divicon cont 5517 155 GB ...

Страница 13: ...l laries to the back Note Repeat the following steps for each of the thermometers installed 4 Depending on where the thermome ter sensor is to be fitted secure it in the clamping bracket or pull the sen sor retainer out of the sensor well 5 Position the sensor on the outside of the sensor retainer contact spring so that it is flush with the front of the spring Note Never wrap insulating tape aroun...

Страница 14: ...14 Fitting the Vitotrans 1 2 Installation sequence Vitocell without fitted Solar Divicon cont 5517 155 GB ...

Страница 15: ...15 2 3 1 1 Fit the bolts to the cylinder 2 Fit the module 3 Wind the nuts onto the bolts until hand tight Installation sequence Vitocell without fitted Solar Divicon cont 5517 155 GB Installation ...

Страница 16: ... F on the Vitotrans 4 Screw the pipes onto the cylinder connections Fitting the thermal insulation jacket Please note The thermal insulation must not come into contact with naked flames Exercise caution when welding and brazing Note 2 people are required for the following work Ensure that no fleece remnants enter the heating water buffer cylinder through the cylinder connections Installation seque...

Страница 17: ...the cylinder body Note Leave the clip fasteners in the first notch 2 Fit 4 clip fasteners above and 2 clip fasteners behind the Vitotrans so that they are evenly spaced 3 Push the clip fasteners as close together as possible 4 Install the immersion heater EHE or seal the hole with a cover Installation sequence Vitocell without fitted Solar Divicon cont 5517 155 GB Installation ...

Страница 18: ...ctions of the Vitotrans thermal insulation Observe the groove in the thermal insulation 4 Fit the front section of the Vitotrans thermal insulation 5 Push the cylinder thermal insulation towards the front by patting it This reduces the gap between the Vitotrans and the cylinder Installation sequence Vitocell without fitted Solar Divicon cont 5517 155 GB ...

Страница 19: ...9 6 Fit the rear strip to the thermal insu lation 7 Affix the type plate Fitting the cover 1 A 2 A Viessmann logo Installation sequence Vitocell without fitted Solar Divicon cont 5517 155 GB Installation ...

Страница 20: ...ng 2 Screw the air vent plug into the elbow fitting 3 Push the corrugated hose into the solar flow and secure the elbow and flat gasket to the cylinder Route the drip hose of the air vent valve into a vessel Continue on page 40 Installation sequence Vitocell without fitted Solar Divicon cont 5517 155 GB ...

Страница 21: ...gs as far as possible then adjust them to level the heating water buffer cylinder Note Never extend the adjustable feet beyond a total length of 30 mm If no immersion heater is being installed seal the front female connection with the supplied plug R1 Installation sequence Vitocell with fitted Solar Divicon 5517 155 GB Installation ...

Страница 22: ...22 Fitting the support panel 1 2 Installation sequence Vitocell with fitted Solar Divicon cont 5517 155 GB ...

Страница 23: ...r side 2 2 3 3 1 1 1 Remove the bottom pipes 2 Rotate the pipes towards the front until they touch the front adjustable foot 3 Fit the pipes Installation sequence Vitocell with fitted Solar Divicon cont 5517 155 GB Installation ...

Страница 24: ...24 4 5 1 2 3 1 Push the corrugated hose into the elbow fitting 2 Screw the air vent plug into the elbow fitting Installation sequence Vitocell with fitted Solar Divicon cont 5517 155 GB ...

Страница 25: ...5 Fit the solar return pipe Mounting the Solar Divicon Solar Divicon installation instruc tions Please note Wiring can be damaged if it comes into contact with hot com ponents Ensure adequate thermal insula tion between cables and hot pipe work Installation sequence Vitocell with fitted Solar Divicon cont 5517 155 GB Installation ...

Страница 26: ...26 1 2 3 Installation sequence Vitocell with fitted Solar Divicon cont 5517 155 GB ...

Страница 27: ...he thermal insula tion Solar side Permissible temperature 140 C Permissible operating pres sure 10 bar Test pressure 16 bar 1 Connect all pipework with detachable fittings 2 Fill the system on the solar side Solar collector service instruc tions 3 Check all fittings on the solar side for leaks including the connections at the bottom of the cylinder Installation sequence Vitocell with fitted Solar ...

Страница 28: ...28 Fitting the thermal insulation cover Installation sequence Vitocell with fitted Solar Divicon cont 5517 155 GB ...

Страница 29: ...ometer sensor through the retainer and insert the thermometer 2 Guide the upper thermometer sensor through the lifting eye Fully insert the sensor into the clamping bracket Tighten the wing nut Installation sequence Vitocell with fitted Solar Divicon cont 5517 155 GB Installation ...

Страница 30: ...ter sensor is to be fitted position it in the clamping bracket or pull the sen sor retainer out of the sensor well 5 Secure the sensor to the outside of the sensor retainer contact spring so that it is flush with the front of the spring 6 Secure the thermometer sensor capillaries Note Never wrap insulating tape around the thermometer sensor 7 Insert the sensor retainer as far as it will go into th...

Страница 31: ...31 Fitting the Vitotrans Fitting the Vitotrans 1 2 Installation sequence Vitocell with fitted Solar Divicon cont 5517 155 GB Installation ...

Страница 32: ...32 2 3 1 Installation sequence Vitocell with fitted Solar Divicon cont 5517 155 GB ...

Страница 33: ...tion pipe C to connection F on the Vitotrans 4 Connect the pipes to the cylinder con nections Fitting the lower thermal insulation mat Please note The thermal insulation must not come into contact with naked flames Exercise caution when welding and brazing Note Only carry out the following steps if the tightness test see page 27 was suc cessful Installation sequence Vitocell with fitted Solar Divi...

Страница 34: ...34 Installation sequence Vitocell with fitted Solar Divicon cont 5517 155 GB ...

Страница 35: ...nsulation jacket Please note The thermal insulation must not come into contact with naked flames Exercise caution when welding and brazing Installation sequence Vitocell with fitted Solar Divicon cont 5517 155 GB Installation ...

Страница 36: ...re required for the following work Ensure that no fleece remnants enter the heating water buffer cylinder through the cylinder connections 4 2 1 3 Installation sequence Vitocell with fitted Solar Divicon cont 5517 155 GB ...

Страница 37: ...r body Note Leave the clip fasteners in the first notch 2 Fit the clip fasteners behind the Solar Divicon and between Solar Divicon and Vitotrans maintaining an even spacing 3 Push the clip fasteners as close together as possible 4 Install the immersion heater EHE or seal the hole with a cover Installation sequence Vitocell with fitted Solar Divicon cont 5517 155 GB Installation ...

Страница 38: ...ront section of the Vitotrans thermal insulation 3 Trim and fit the cover strip 4 Fit the rear strip to the cylinder 5 Affix the type plate 6 Tap the thermal insulation towards the front This reduces the gap to the fitted modules Installation sequence Vitocell with fitted Solar Divicon cont 5517 155 GB ...

Страница 39: ...der capacity Dim a Dim b 750 l 960 mm without Vitotrans 295 mm 950 l 960 mm without Vitotrans 600 mm Fitting the cover 1 2 Installation sequence Vitocell with fitted Solar Divicon cont 5517 155 GB Installation ...

Страница 40: ...act spring not in the groove so that it is flush with the front of the spring Never wrap insulating tape around the sensor Insert the sensor retainer with sensor into the sensor well as far as possible A 4 1 2 3 5 A Sensor well for cylinder temperature sensor Installation sequence Installing the cylinder temperature sensor 5517 155 GB ...

Страница 41: ... 0 3 MPa Test pressure Solar side 16 bar 1 6 MPa Heating water side 4 8 bar 0 48 MPa Note For connection locations see page 9 1 Install the flow lines with a rise Fit an air vent valve at the highest point 2 Install the heat supply control unit 3 If the system does not already have one also install a type tested high limit safety cut out For this use a combination device TR STB temper ature limite...

Страница 42: ...e 3 Close the thermal insulation back up again Insert the rear sections of the Vitotrans thermal insulation Observe the groove in the thermal insulation Note If white creases appear on the surface of the thermal insulation these can be removed with hot air e g a hair dryer Commissioning inspection maintenance Further details regarding the individual steps 5517 155 GB ...

Страница 43: ... 7819655 7819655 7819655 7819655 0005 Drain plug G 7815874 7815874 7815874 7815874 0006 Elbow G 1 Rp 7818008 7818008 7818008 7818008 0007 Air vent hose 7831480 7831480 7831480 7831480 0008 Plug 7819664 7819664 7819664 7819664 0009 Vitocell 140 160 E installation and service instructions 5583600 5583600 5583600 5583600 0010 Pipe bend with gasket 7839406 7839406 7839406 7839406 0011 Plug 7843297 784...

Страница 44: ...44 0011 0010 0002 0004 0008 0003 0009 0006 0007 0005 0001 Parts lists Cylinder assembly cont 5517 155 GB ...

Страница 45: ...1 7835641 0006 Cover 7835737 7835737 7835737 7835737 0007 Cover strip 7835742 7835750 7835742 7835742 0008 Thermometer cover grey 7820231 7820231 7820231 7820231 0009 Thermometer 30 to 120 C 7819509 7819509 7819509 7819509 0010 VIESSMANN logo curved 7819230 7819230 7819230 7819230 0011 Cover strip 7835743 7835752 7835743 7835743 0012 Pipe collar 3 pce 7835767 7835767 7835767 7835767 0013 Pipe coll...

Страница 46: ...46 0013 0013 0004 0011 0005 0002 0003 0001 0001 0008 0009 0012 0007 0006 0010 0012 0006 0015 0014 0014 Parts lists Thermal insulation assembly cont 5517 155 GB ...

Страница 47: ...ner for thermometer 7839400 7839400 7839400 7839400 0003 Fixing kit 7839401 7839401 7839401 7839401 0004 Flow pipe 7839402 7839403 7839402 7839403 0005 Return pipe 7839404 7839405 7839404 7839405 0006 Pin 7840510 7840510 7840510 7840510 0007 Cover strip 7843298 7843298 7843298 7843298 Parts lists Connection set assembly accessories 5517 155 GB Service ...

Страница 48: ...48 0005 0003 0001 0004 0002 0006 0007 Parts lists Connection set assembly accessories cont 5517 155 GB ...

Страница 49: ...e Service date by Service Service Service date by Service Service Service date by Service Service Service date by Service Service Service date by Commissioning service reports Commissioning service reports 5517 155 GB Service ...

Страница 50: ...andby heat loss 1 qB S with 45 K temperature differential kWh 24 h 1 63 1 67 1 63 1 67 Vaux standby section volume l 380 453 380 453 Vsol solar section volume l 370 497 370 497 1 Standard parameter Product characteristics Product characteristics 5517 155 GB ...

Страница 51: ...ype SEIA 950 l Heat up time from 10 to 60 C h 12 5 6 3 4 2 6 3 3 1 2 1 Content that can be heated by the immersion heater l 431 431 Type SESA 750 l Heat up time from 10 to 60 C h 10 9 5 4 3 6 5 4 2 7 1 8 Content that can be heated by the immersion heater l 375 375 Type SESA 950 l Heat up time from 10 to 60 C h 12 5 6 3 4 2 6 3 3 1 2 1 Content that can be heated by the immersion heater l 431 431 Ac...

Страница 52: ...1 according to appendix III Materials according to AD2000 regulations individual assessment and Appendix I 4 2 b Corrosion supplement to Appendix I 2 2 and AD2000 regulations The pressure vessel was tested without fitted equipment safety equipment It must be equipped in accordance with national regulations before installation and commissioning As part of the energy assessment of heating and ventil...

Страница 53: ...53 5517 155 GB Service ...

Страница 54: ...54 5517 155 GB ...

Страница 55: ...55 5517 155 GB ...

Страница 56: ...ann Limited Hortonwood 30 Telford Shropshire TF1 7YP GB Telephone 44 1952 675000 Fax 44 1952 675040 E mail info uk viessmann com Viessmann Werke GmbH Co KG D 35107 Allendorf Telephone 49 6452 70 0 Fax 49 6452 70 2780 www viessmann com 5517 155 GB Subject to technical modifications ...

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