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OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL

RG3210 Roll Grooving Tool

WARNING

Original Instructions

WARNING

Failure to follow instructions and warnings could result in death,
serious personal injury, property damage, and/or product damage.
• Before operating or servicing any grooving tools, read all

instructions in this manual and all warning labels on the tool.

• Wear safety glasses, hardhat, foot protection, and hearing

protection while working around this tool.

• Save this operating and maintenance manual in a place

accessible to all operators of the tool.

If you need additional copies of any literature, or if you have questions concerning the safe
and proper operation of this tool, contact Victaulic, No.13, Tieshan Dong 2 Road,
DaLian Development Zone, Dalian, China 116630, Phone: 86-411-39213600,
E-Mail: [email protected]

REV_E

TM-RG3210

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Содержание RG3210

Страница 1: ...s manual and all warning labels on the tool Wear safety glasses hardhat foot protection and hearing protection while working around this tool Save this operating and maintenance manual in a place acce...

Страница 2: ......

Страница 3: ...g 10 Pipe Length Requirements 10 Long Pipe Lengths 11 Groove Diameter Stop Adjustment 12 Grooving Operation 14 Lower Roll Removal 16 Upper Roll Removal 16 Upper Roll Installation 17 Lower Roll Install...

Страница 4: ...These instructions must be read and understood by each operator PRIOR to working with the grooving tools These instructions describe safe operation of the tool including setup and maintenance Each op...

Страница 5: ...ing parts 6 Do not over reach Maintain proper footing and balance at all times CAUTION 1 This tool is designed ONLY for roll grooving pipe sizes materials and wall thicknesses listed in the Tool Ratin...

Страница 6: ...ual Use of the tools for other purposes or use exceeding the pipe thickness maximums will overload the tools shortening tool life and potentially causing tool damage RECEIVING THE TOOL RG3210 tools ar...

Страница 7: ...ets are not available and an extension cord must be used it is important to use the proper cord size gauge Cord size selection is based upon tool rating and cord length Use of a cord size gauge thinne...

Страница 8: ...Pipe Stand Hydraulic Pump Handle Lower Roll Power Cord Power Switch Hydraulic Cylinder Depth Adjuster Nut Locking Nut Hydraulic Pump Valve Upper Roll Foot Switch 8 REV_E TM RG3210 Operating and Mainte...

Страница 9: ...e that all necessary items are included Refer to the Receiving the Tool section 2 Select a location for the tool and pipe stand Choose a location that has a The required power Refer to the Power Requi...

Страница 10: ...ack from the pipe ends 3 The inside diameter of the pipe end must be cleaned to remove coarse scale dirt and other foreign material that might interfere with or damage grooving rolls The front edge of...

Страница 11: ...half the pipe length from the tool 2 With a length of pipe in position on the tool s lower roll adjust the pipe stand height to position the pipe level to 1 below level for 60 3 219 1 mm pipe sizes o...

Страница 12: ...ort scrap sections of pipe that are the proper material diameter and wall thickness Refer to Table 1 for the minimum pipe lengths required for grooving Hand Pump Valve 2 Insert a piece of pipe of the...

Страница 13: ...oved from the tool carefully check the C groove diameter Refer to the Roll Groove Specifications section The C groove diameter dimension is best checked with a pipe tape If a vernier caliper or narrow...

Страница 14: ...ensure that all instructions in the previous sections of this manual have been followed 2 Plug the RG3210 into an internally grounded electrical source 3 Turn the switch on the side of the tool to th...

Страница 15: ...positioned properly 11 With the switch in the ON position the pipe will begin to rotate clockwise As the pipe rotates begin grooving by using the hydraulic pump handle NOTICE Do not pump the hydraulic...

Страница 16: ...location for future use UPPER ROLL REMOVAL WARNING Always turn off power before making any tool adjustments Accidental startup of tool may result in serious personal injury Hydraulic Pump Valve 1 Ope...

Страница 17: ...shaft retaining screw to retain the upper roll on the upper shaft 4 Lubricate upper roll bearing with a No 2EP Lithium based grease Refer to the Maintenance section for additional information LOWER R...

Страница 18: ...IC SYSTEM The level of hydraulic fluid should be checked before operation and must be checked several times per year especially if the hydraulic pump is not operating properly Use a 20 oil in the summ...

Страница 19: ...sitioning on long pipe Pipe is overtracking Refer to the Long Pipe Lengths section Pipe end is not cut square Cut pipe end squarely Pipe is rubbing excessively hard on the lower roll Remove pipe from...

Страница 20: ...material that might interfere with or damage grooving rolls The front edge of the pipe end shall be uniform with no concave convex surface features that will cause improper grooving roll tracking and...

Страница 21: ...er is measured at the extreme pipe end diameter NOTE This applies to average pi tape and single point readings T Dimension The T dimension is the lightest grade minimum nominal wall thickness of pipe...

Страница 22: ...15 9 16 7 15 1 8 7 9 5 8 0 110 1 109 6 2 2 2 0 116 8 127 0 mm 128 3 126 2 15 9 16 7 15 1 8 7 9 5 8 0 122 8 122 3 2 2 2 0 129 5 133 0 mm 134 7 132 6 15 9 16 7 15 1 8 7 9 5 8 0 129 1 128 6 2 2 2 0 135...

Страница 23: ...Product Description Roll Grooving Tool Conformity Assessment 2006 42 EC Annex I Reference Standards EN ISO 12100 2010 EN IEC 60204 1 2006 A1 2009 EN ISO 13857 2008 Technical Documentation The relevan...

Страница 24: ...IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY AND OR ITS AFFILIATED ENTITIES IN THE UNITED STATES AND OR OTHER COUNTRIES 2018 VICTAULIC COMPANY ALL RIGHTS RESERVED OPERATING AND MAINTENANCE INSTRUCT...

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