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TM-PC3110

OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL

PC3110 Cut and Mark Tool

WARNING

Original Instructions

WARNING

Failure to follow instructions and warnings could result in death,
serious personal injury, property damage, and/or product damage.
• Before operating or servicing any pipe preparation tools, read all

instructions in this manual and all warning labels on the tool.

• Wear safety glasses, hardhat, foot protection, and hearing

protection while working around this tool.

• Save this operating and maintenance manual in a place accessible

to all operators of the tool.

If you need additional copies of any literature, or if you have questions concerning the safe
and proper operation of this tool, contact Victaulic, P.O. Box 31, Easton, PA 18044-0031,
Phone: 1-800-PICK VIC, E-Mail: [email protected].

TM-PC3110

REV_C

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Содержание PC3110

Страница 1: ...read all instructions in this manual and all warning labels on the tool Wear safety glasses hardhat foot protection and hearing protection while working around this tool Save this operating and maintenance manual in a place accessible to all operators of the tool If you need additional copies of any literature or if you have questions concerning the safe and proper operation of this tool contact V...

Страница 2: ......

Страница 3: ...up 10 Power Drive Setup 11 Tool Setup 12 Cutting Operation 13 Tool Storage 14 Additional Pipe Preparation Requirements 15 Maintenance 16 Cutting Wheel Replacement 16 Chamfering Rolls Replacement 17 Parts Ordering Information 18 Accessories 18 Troubleshooting 19 Knurling Marking Specifications 20 Allowable Pipe Outside Diameter Dimensions for QuickVic SD Installation Ready Products 21 EC Declaratio...

Страница 4: ...ach operator PRIOR to working with the tool These instructions describe safe operation of the tool including set up and maintenance Each operator shall become familiar with the tool s operations applications and limitations Particular care shall be given to reading and understanding the dangers warnings and cautions described throughout these operating instructions Use of this tool requires dexter...

Страница 5: ... performance CAUTION 1 The PC3110 tool is designed ONLY for preparing pipe sizes materials and wall thicknesses as designated 2 Inspect the equipment Before using the tool check moveable parts for obstructions Verify that tool components are installed and adjusted in accordance with setup instructions Verify that tool components are stable and secure 3 Stay alert Do not operate the tool if you are...

Страница 6: ...luminum 6061 T6 pipe in 1 2 2 inch sizes CAUTION The PC3110 shall be used ONLY for preparing pipe with specifications that fall within the designated parameters Failure to follow this instruction could overload the tool resulting in reduced tool life tool damage or personal injury RECEIVING THE TOOL The PC3110 is packed individually in a cardboard box Upon receipt verify that all necessary parts a...

Страница 7: ... Extension Cord Requirements section that follows for cord sizes EXTENSION CORD REQUIREMENTS When pre wired outlets are not available and an extension cord shall be used it is important to use the proper cord size i e Conductor Size American Wire Gauge Cord size selection is based upon power drive rating amps and cord length feet Use of a cord size gauge thinner than required will cause significan...

Страница 8: ...ance instructions manual contains trademarks copyrights and or patented features that are the exclusive property of Victaulic Cutting Wheel Handle Rolls Hinge Pin IMPORTANT INFORMATION LABELS PROVIDED ON THE TOOL PINCH POINT R511753LBL 11753 Rev A 11752 Rev A R511752LBL TM PC3110_8 REV_C TM PC3110 Operating and Maintenance Instructions Manual ...

Страница 9: ...in 180 mm 4 6 in 117 mm 4 4 in 113 mm 17 0 in 432 mm PC3110 weight is 10 3 pounds 4 7 kilograms This weight applies only to the assembly depicted in the drawings above REV_C TM PC3110 Operating and Maintenance Instructions Manual TM PC3110_9 ...

Страница 10: ... Failure to follow this instruction could result in bad pipe preparation reduced tool life damage to the tool or personal injury 4 Place pipe stands at locations appropriate for the length of pipe to be cut NOTICE The pipe shall extend a minimum of 5 inches 127 mm from the front of the chuck for proper PC3110 operation When cutting pipe long enough to extend into the rear chuck of the power drive ...

Страница 11: ... Operating the power drive without a safety foot switch could result in serious personal injury 3 Turn the switch on the side of the power drive to create counterclockwise rotation Correct Direction 4 Depress the safety foot switch Verify that the pipe rotates counterclockwise when viewed from the front power drive chuck Remove foot from the safety foot switch If the pipe rotates clockwise when vi...

Страница 12: ...y 1 Place the PC3110 over the bracket on the carriage assembly 2 Insert the hinge pin into the bracket slot 3 Using a hammer or mallet tap the hinge pin into the bracket slot until it is secure Do not force the hinge pin farther into the slot than is necessary to secure the PC3110 TM PC3110_12 REV_C TM PC3110 Operating and Maintenance Instructions Manual ...

Страница 13: ...ent 1 Using the handle bring the PC3110 down over the pipe end 2 Verify that the two knurled rolls are centered on the pipe CAUTION DO NOT exceed the feed rate listed below for the applicable pipe schedule Failure to follow this instruction will cause an unacceptable pipe end condition improper product installation and joint leakage 3a Depress the safety foot switch to start the power drive FOR SC...

Страница 14: ...10 will be stored on the carriage assembly when not in use it can be rotated to provide additional room for alternate carriage accessories 1 To turn the PC3110 for carriage storage lift the body of the PC3110 away from the shaft 2 Twist the body of the PC3110 90 degrees counterclockwise so that the knurled rolls face the front of the carriage then lower the body of the PC3110 back down towards the...

Страница 15: ...comply with the GOOD pipe end images shown below NOTE If a roller pipe cutter is used the outside diameter OD of the pipe shall be measured to verify that it is still within the specifications listed on page 20 OD Rounded with Sharp Edge DO NOT USE PIPE IF ANY OF THE FOLLOWING CONDITIONS EXIST Use of pipe ends that contain any of the following conditions may cause rolled or cut seals resulting in ...

Страница 16: ...hen pipe cut off becomes difficult or when the knurling is not clearly defined and is not consistent around the entire outside diameter OD of the pipe refer to the following sections for replacing the cutting wheel and or knurled rolls CUTTING WHEEL REPLACEMENT NOTE A cutting wheel kit can be ordered which includes a replacement cutting wheel and cutting wheel shaft or a set of five spare cutting ...

Страница 17: ...ody as shown then insert the new flattening roll shaft from the kit Tap the new flattening roll shaft into the tool body to secure the new flattening roll 3 Install the new chamfering roll at the front of the tool body as shown then insert the new chamfering roll shaft from the kit Tap the new chamfering roll shaft into the tool body to secure the new chamfering roll Knurled Chamfering Roll 4 Alwa...

Страница 18: ...o whose attention to send the part s Person s Name 6 Purchase Order Number 7 Billing Address ACCESSORIES CHAMFERING ROLLS KIT 3 4 1 2 Item No Part No Qty Description 1 R000311CRL 2 C Clip 2 1 Chamfering Roll Assembly 3 1 Flattening Roll Assembly 4 2 Roll Shaft CUTTING WHEEL KIT 12 13 11 Item No Part No Qty Description 11 R000311CWL 1 C Clip 12 1 Cutting Wheel 13 1 Cutting Wheel Shaft SPARE CUTTING...

Страница 19: ...t extend far enough out of the chuck Rechuck pipe so that the end to be prepared extends a minimum of 5 inches 127 mm past the edge of the chuck Knurled rolls are not centered on pipe Center knurled rolls on the pipe Cutting wheel is dull Replace cutting wheel PC3110 will not chamfer pipe Knurled rolls are installed backwards Remove and reinstall knurled rolls See the Knurled Rolls Replacement sec...

Страница 20: ... 3 Chamfering feature OD must never exceed measured pipe OD plus 020 in Insertion Depth Mark for 1 inch Product Sizes Insertion Depth Mark for 1 2 inch Product Sizes The mark closest to the pipe end indicates the required insertion depth for 1 2 11 4 inch product sizes as shown The second mark indicates the required insertion depth for 11 2 2 inch product sizes as shown TM PC3110_20 REV_C TM PC311...

Страница 21: ...teel and Aluminum Pipe Minimum for Carbon Steel Pipe Minimum for Aluminum Pipe 0 840 0 855 0 825 0 809 21 3 21 7 21 0 20 5 1 050 1 065 1 035 1 019 26 9 27 1 26 3 25 9 1 1 315 1 330 1 300 1 284 33 7 33 8 33 0 32 6 1 1 660 1 675 1 645 1 629 42 4 42 5 41 8 41 4 1 1 900 1 915 1 885 1 869 48 3 48 6 47 9 47 5 2 2 375 2 406 2 344 2 344 60 3 61 1 59 5 59 5 REV_C TM PC3110 Operating and Maintenance Instruc...

Страница 22: ...echnical Documentation The relevant technical documentation prepared in accordance with Annex VII B of the Machinery Directive 2006 42 EC will be made available upon request to the governing authorities Compatible Power Drives When installed with the following power drive unit having an appropriate EC Declaration of Conformity in accordance with Annex II A of the Directive 2006 42 EC the PC3110 mo...

Страница 23: ...This page intentionally blank ...

Страница 24: ...C RM00PC3110 VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY IN THE UNITED STATES AND OR OTHER COUNTRIES 2021 VICTAULIC COMPANY ALL RIGHTS RESERVED TM PC3110 OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL PC3110 Cut and Mark Tool ...

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