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9

4.3   Control, regulation and safety elements

 

 

 

The boiler regulator 

serves for an automatic control of boiler activities and elements. It processes the input 

data from the sensors and external control elements (see chap.8.1) and according to parameters set by the 
manufacturer or user it controls automatically the boiler activity in required regimes.  
The regulator also enables to operate the boiler manually which can be advantageously used to at boiler 
commissioning.  
A high variability in setting the limit and operating parameters makes it possible for both the manufacturer 
and user to use fully and effectively the characteristics of automatic boilers for pellets it means an 
economical boiler operation, controlled combustion process thus the toxicants content in flue gases 
minimization. 

 

Emergency thermostat 

is installed in the regulator box and its function is to protect the heating system 

against overheating. The manufacturer set it on 95 °C, it means the temperature higher than it can be set as 
the required temperature at the boiler. In case that the emergency thermostat was switched off (the red 
control lamp on regulator is on) the deblocking process must be done manually.  
In case that the emergency thermostat was switched off repeatedly the boiler must be shut down and the 
reason for repeated boiler overheating must be found out. 

 

Programmable regulator

 - digital programmable indoor device (like HONEYWELL CM 27) intended for 

automatic heating regulation in cottages and flats. 

7-day heating time programme 

6 time sections during a day with individual temperature, setting range 5 – 30 °C with 0,5 °C step 

programmable antifreeze protection for the season when the building isn’t used  

information about the real and required temperature in the room  

ATTENTION! For boiler control there can only be used the free potential-free contact, switching 

voltage is 5 V DC. 

 

Thermomanometer

 serves for determination of heating water output temperature and its pressure in 

heating system and it is installed in the upper part of boiler shells. The clack valve and the reservoir for 
thermomanometer connection are situated in the upper part of rear boiler section.  

 

Forced-draught fan 

for combustion air is mounted directly in combustion chamber body. The combustion 

air volume is regulated by a throttling flap. The flue gases flow from the boiler to the chimney can be reduced 
by a smoke flap. This is controlled by a handle with a tow bar in the upper left part of boiler drum next to the 
stoking door.  

 

The air rose of stoking door 

cannot be used at VIADRUS HERCULES ECO boiler with automatic 

combustion of wooden pellets and it 

must be permanently closed

.  

 

Cleaning cover of the smoke adapter 

positioned in its lower part serves for flue gases ways cleaning. 

 

4.4   Boiler outfit and accessories  

 

A) Standard boiler outfit:

 

the boiler drum including fittings  

1 pc 

shell side section incl. insulation  

2 pc 

shell upper section incl. insulation  

1 pc 

ash pan drawer 

1 pc 

ceramic plate central 

2 pc / 3 pc 

ceramic plate central with a riser 

0 pc / 3 pc 

ceramic plate outer 

1 pc / 1 pc 

ceramic plate frontal  

1 pc 

turbulator 4 

pc 

tow bar of smoke flap control mechanism  

1 pc 

combustion chamber including combustion chamber screw conveyor  1 pc 

inter-flange

  

1 pc 

combustion chamber ceramic arch  

1 pc 

flex hose 

1 pc 

fuel reservoir screw conveyor 

1 pc 

support 1 

pc 

regulator 1 

pc 

forced draught fan with a cover  

1 pc 

brush butt-end 

1 pc 

manual for boiler operation and installation 

1 pc 

manufacturing plate  

1 pc 

list of contracting service organizations  

1 pc 

Содержание HERCULES ECO 10

Страница 1: ......

Страница 2: ...tallation 13 6 2 Boiler shells and regulator assembly 14 6 3 Fuel reservoir assembly this part is delivered optionally 15 6 4 Assembly of combustion chamber and the fuel transport lines 16 6 5 Filling...

Страница 3: ...ade name is VIADRUS HERCULES ECO The boiler is manufactured as in warm water design with forced heating water circulation and operating overpressure up to 400 kPa Before dispatch it is checked for tig...

Страница 4: ...4 Fig no 1 VIADRUS HERCULES ECO with fuel reservoir front view left version Fig no 2 VIADRUS HERCULES ECO with fuel reservoir rear view left version...

Страница 5: ...0 1940 x 1405 x 1615 Maximum water operating overpressure kPa 400 Testing water overpressure kPa 800 Heating water minimum temperature C 60 Heating water maximum temperature C 90 Chimney draught Pa 15...

Страница 6: ...an doors the combustion chamber door is behind them The whole boiler drum is insulated by using a health harmless mineral insulation which reduces the heat interchange losses in surroundings The steel...

Страница 7: ...7 Fig no 3 VIADRUS HERCULES ECO boiler dimension dimensions behind the slash apply to 10 sectional size...

Страница 8: ...Central section Boiler insertion Rear section Three figure reservoir Heating water flange Smoke adapter Straight sleeve of the smoke adapter Smoky flap Lever Clearing cover of the smoke Opening for co...

Страница 9: ...hen the building isn t used information about the real and required temperature in the room ATTENTION For boiler control there can only be used the free potential free contact switching voltage is 5 V...

Страница 10: ...ing 1 pc thermomanometer 1 pc logo VIADRUS 1 pc SK strip 70 90 2 pc Heating water flange 1 pc Return water flange 1 pc sealing 90x60x3 mm 2 pc elbow 1 2 1 pc filling and discharging cock 1 2 1 pc clea...

Страница 11: ...test data from reaction to fire tests d to the electrical network SN 33 0165 Electrical regulations Marking the conductors with colours or digits Implementing regulations SN 33 1500 Electrical regula...

Страница 12: ...m The safe distance is to be doubled also in case that the combustibility degree of building material wasn t proved Tab no 2 Combustibility degrees of building materials and products Combustibility de...

Страница 13: ...nd as close as possible to boiler Fig no 6 Positioning of VIADRUS HERCULES ECO boiler in boiler room dimension behind the slash applies to 10 sectional size 6 Boilers assembly 6 1 Boiler drum installa...

Страница 14: ...able 2 m possibly the pump cable and indoor thermostat cable to the regulator Insert the whole into the opening in the middle part of boiler shell upper part after having removed the insulation before...

Страница 15: ...o this whole screw on gradually the side and leg of fuel reservoir 3 Set together in a similar way other 3 vertical walls of fuel reservoir 4 Cover the whole with the fuel reservoir cover Note Alterna...

Страница 16: ...locks Possible leakage can be sealed by sealing cement with resistance up to 1200 C like ZWALUW or heat resisting concrete 4 Through the stoking door insert into the convection part of cast iron heat...

Страница 17: ...rom movement we recommend at the assembly to bore together the ventilator with the sleeve and secure it with a bolt or rivet 7 To carry out the electric interconnection of engines and ventilator with...

Страница 18: ...system must be kept constant When refilling the heating system it has to be prevented from air intake Water from boiler and heating system must never be discharged or taken for usage except for the em...

Страница 19: ...C 6 5 4 8 7 2 1 3 STOP Inhib manual automat Functions on keyb Emergency thermostat 6 max inhib time 7 ventilator drifting setting START automat 1 2 STOP automat 1 ventilator 2 fuel feeder 3 req outle...

Страница 20: ...0 V 2 A ventilator 230 V 2 A circulating pump 230 V 2 A Steady set parameters Pump min 4 ventilator after running s 5 99 conveyor continuous operation min max 10 Automatic operation after inhibition m...

Страница 21: ...X regulator for motors with thermal protection Wiring diagram of RKU 2 for motors with thermal protection Note To the connectors TP motor 1 and 2 thermal overload motor protection no voltage must be b...

Страница 22: ...exceeded the set limit the regulator will shut down the fuel feeder and ventilator until the temperature drops below the set limit with hysteresis 3 C It could happen that this time is too long and th...

Страница 23: ...er Note During the boiler commissioning process and after the regulator has been switched on or occasionally already during the boiler automatic operation there flickers on display the message Er but...

Страница 24: ...t of starling flap of the fan on nr 7 5 85 30 3 8 5 71 25 2 5 9 5 62 20 2 10 5 55 35 3 5 11 5 49 40 4 12 5 44 45 4 5 13 5 40 50 5 14 5 37 50 5 15 5 34 55 5 5 16 5 32 60 6 17 5 29 65 6 5 18 5 27 70 7 1...

Страница 25: ...10 27 80 8 38 10 26 85 8 5 39 10 25 85 8 5 40 10 24 90 9 41 10 24 90 9 42 10 23 95 9 5 0 10 20 30 40 50 60 70 80 90 10 15 20 25 30 35 40 45 50 V kon kotle kW as pro doho v n paliva s Picture nr 20 Boi...

Страница 26: ...ture set on the control thermostat has been achieved the boiler operation will become automatic with set air and fuel supply Then the boiler automatically will pass into inhibition regime where it wil...

Страница 27: ...chanism and other movable parts on boiler The boiler room must be kept clean and dry It is forbidden to interfere with boiler structure and electric installation boilers WARNING A poor quality of fuel...

Страница 28: ...boiler drum 5 years after the date its dispatch from the manufacturing factory The user is obliged to entrust an assembly firm with boiler installation and a special contracting service accredited by...

Страница 29: ...unit EN 13429 2000 NO 3 1 Recovery by material recycling ensure recyclability in all term sof the standard for the functional packaging unit EN 13430 2000 YES 3 2 Recovery in the form of energy ensure...

Страница 30: ...30...

Страница 31: ...31...

Страница 32: ...32...

Страница 33: ...uding the standard accessories and output set according to Operation and installation manual is guaranteed by manufacturer through the contracting service organization The guarantee certificate isn t...

Страница 34: ...34...

Страница 35: ...eness including the standard accessories and output set according to Operation and installation manual is guaranteed by manufacturer through the contracting service organization The guarantee certific...

Страница 36: ...36...

Страница 37: ...including the standard accessories and output set according to Operation and installation manual is guaranteed by manufacturer through the contracting service organization The guarantee certificate is...

Страница 38: ...38...

Страница 39: ...certificate for customer the user Record of accomplished guarantee and after guarantee repairs and regular product checks Record date Carried out activity Contracting service organization stamp signa...

Страница 40: ...40 Date of revision 18 2009 SD GB...

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