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3022CS AUTOMATIC UNIT 

 

56 

22.2. MITSUBISHI MOTOR 

 
 
 
 
 
 
 
 
 

 

 
 
 
 
 
 

SEWING MACHINE 

 

Ground Ground 

1 

OB  

2 

+24V/+30V +24V 

3 

OA  

4 

0V 0V 

5 

ID 

Photocell Number 1 

6 

OD 

Stopper Material (optional) 

7 

+24V/+30V +24V 

8 

IE  

9 

0V/(+5V) 0V 

10 

+24V/+30V +24V 

11 

OC Needle 

Cooler 

12 

 
OPTION A 

0V 0V 

1 

IA 

opening head added Switch 

2 

+12V/(+5V) +12V 

3 

IB  

4 

O4 

Rotation conveyor signal 

5 

IC  

6 

 
OPTION B 

0V 0V 

1 

I4 

Automatic speed 2 

2 

O1  

3 

VC2  

4 

I5 

Automatic speed 1 

5 

I1 

Automatic speed 1 

6 

+5V/(+12V) +5V 

7 

+24V/+30V +24V 

8 

I2 

Stop stitching cycle 

9 

0V 0V 

10 

+24V/+30V +24V 

11 

O2 

Opening tension while unstitching  

12 

O7 No 

setting 

13 

CP 

Movement impulses step by step motor 

14 

O3 

Rotation Exit  

15 

Connector 
S.M. 

11 

10 

9

8

7

6

5

4

3

2

1

12 

Connector 
option A 

1 

2 

3 

4 

5 

6 

Connector  

F.L. 

4 

3 

2 

1 

Connector  
Option B

7

8

9

10 

11

12

1

2

3

13 

14 

15 

4

6

Содержание 3022 Series

Страница 1: ...e content of this handbook can be subject to alterations without notice To ask for a new manual or have explanations on every information or technical note presented in this volume please contact VI B...

Страница 2: ...NT PROGRAM 3 14 8 3 5 6 SETTING OF THE FINAL CUTTING COUNT PROGRAM 3 14 8 3 5 7 SETTING OF THE START PINCER DELAY COUNT PROGRAM 3 14 8 3 6 HOW TO SET THE CUT AND UNSTITCHING COUNTER IN THE PROGRAM N 4...

Страница 3: ...STITCHING DEVICE 42 18 2 1 UNSTITCHING LATTEN ADJUSTMENT 42 18 2 2 CYLINDER SLIDE SUPPORT ADJUSTMENT 42 19 MECHANICAL ADJUSTMENT OF THE SEWING HEAD 43 19 1 NEEDLE BAR HEIGHT 43 19 2 NEEDLE PLATE 44 19...

Страница 4: ...optional is made up by a patented device that prevents the stitch fabrication The transport of the material is driven by a Step by Step motor with the Auxiliary Feeder at different speed between the...

Страница 5: ...hickness of the trousers where you want to apply the waistband must not be over the 6 mm of material The manufacturer rejects any liability for damages caused by the machine to things or people in cas...

Страница 6: ...ecall or executes precise functions programmed inside the software 3 4 GENERAL AIR COCK Placed at the input of the reduction group allows to take off the air from the pneumatic circuit inside the mach...

Страница 7: ...the other two photocells in the worktable the photocell N 3 reads the beginning of the trousers and the counter B1 activates After having selected the number of steps the shearing machine executes th...

Страница 8: ...xecutes the initial cutting of the waistband 7 4 END OF THE TROUSERS PROGRAM 4 The photocell N 1 reads the end of the trousers The counter A2 starting final unstitching delay activates At the end of t...

Страница 9: ...completely pressed the motor control lever to allow the insertion of new trousers Put at zero the position of the control lever in the EFKA motor bringing it back to home position Press the Control Le...

Страница 10: ...ows 8 3 WORK FUNCTION At the ignition of the machine on the display appears During the execution of a program on the display appears When the operator stops the sewing cycle during a program on the di...

Страница 11: ...le n off the function The value is 1 on when the function is enabled while is 0 off when it is disenabled In the position 1 is visualized the output relative to the CUTTING function Press the key 3 to...

Страница 12: ...e line to modify number 9 2 in this case the section for the preparation of initial unstitching 150 must be changed Press ENTER On the display appears the logic number of the line selected Set with B...

Страница 13: ...NG COUNT PROGRAMMA 3 Press the key PARAMETER SETUP on the motor panel then press FOUR 4 times the arrow up On the display appears Press the key ENTER On the display appears The number on the left iden...

Страница 14: ...the numeric keyboard the number of the required counter in this case press 3 Press the key ENTER Set with the numeric keyboard the required value of total impulses Example 8 impulses Press the key ENT...

Страница 15: ...this case the section of the initial unstitching preparation 150 must be changed Press ENTER On the display appears the logic number of the line selected Set with B C and the required value for exampl...

Страница 16: ...he number on the right identifies the column of the directions where the time switch is selected press the key D On the display appears Set with A and B the number of the line to modify number 22 in t...

Страница 17: ...the respective counters OUTPUTS ACTIVATION total amounts of the available outputs Press the key PROG and keep it pressed until the second acoustic signal The display changes as follows Insert with th...

Страница 18: ...h the keyboard the required value for this working four 4 values are necessary Confirm with the key ENT the display changes as follows Insert with the keyboard the required value selecting the same va...

Страница 19: ...ETECTOR Through the directional arrow place the flashing cursor beside the inputs Test The display changes as follows Confirm with the key ENT the display changes as follows In order to check the work...

Страница 20: ...g remember that the outputs have the following setup In the position 1 the output relative to the UNSTITCHING function is visualized Press the key 1 to enable disenable the function The value is 1 on...

Страница 21: ...is 1 on when the function is enabled while the value is 0 off when it is disenabled To exit the function and return to the principal Menu press the key ENT 8 6 4 1 LIST OF THE AUTOMATIC SPEED USED The...

Страница 22: ...th ENTER With the key down move to the line with the number On the display appears This parameter identifies the duration of the INITIAL CUTTING impulse insert with the value 6 and confirm with ENTER...

Страница 23: ...nal is anticipated Rotating the disks CLOCKWISE the signal is delayed 9 2 TYPE FMFY PANEL IN THE Motor panel FMFY model to select the different functions there are a Display and a series of buttons to...

Страница 24: ...The writing changes as follows Adjust on value 399 with the key B hundred C ten D unit Press the arrow down on the display appears the writing Ad just on value 399 with the key A thousand B hundred C...

Страница 25: ...display appears the writing With the keys C and D insert the number of the required impulses by the reading of the end of the material through the photocell Press the arrow up and the arrow down at t...

Страница 26: ...lay is visualized the last but one error message shown by the machine Press the arrow down On the display appears On the display is visualized the last but two error message shown by the machine Press...

Страница 27: ...lowing Down Signal IF Variable Speed Rotation Signal IG Thread Puller Signal IH Presser Foot Lifter Signal II Input Speed Signal 2 Initial Cut I1 Stop Machine Signal I2 Input Speed Signal 1 I4 Input S...

Страница 28: ...play appears View of the angle of the current position reading needle of the signal d n Revolving the synchronizer on the machine is possible to visualize the value Press the arrow down On the display...

Страница 29: ...0 A o is visualized Press the button D to modify the value from OFF to ON The outputs usually connected to the different terminals are the following Press the arrow down to inspect the parameters used...

Страница 30: ...down On the display appears Press the arrow down On the display appears Press the arrow down On the display appears Press the arrow up and the arrow down at the same time to exit V 0 0 0 D A B C D M...

Страница 31: ...ons A B and D at the same time Switch on A B D On the display appears the writing P u u mode Keep the buttons pressed until the writing changes in Press the button D to make the copying cycle start Us...

Страница 32: ...onnector of the motor is properly connected Check the voltage of the line Over voltage Check if the ENCODER connector on the motor panel is properly connected Check if the machine is not locked Check...

Страница 33: ...ulses per rotation H Mode H1 LHH 90 42 Maximum Speed Limit Setting H3 LLH 5 4 Low Limit Speed Setting H7 LNH 30 20 Setting of the Final Speed Delay Limit H9 LMH 30 20 Setting of the Initial Speed Dela...

Страница 34: ...uts 15 poles rear connector Is connected to the clamps following this order n 7 light blue wire n 1 Black wire n 5 Brown wire The orange wire is NOT connected to any pole La N 2 is placed in central p...

Страница 35: ...otocell along the axis Attention the photocell can read in an incorrect way if the inclination is not perpendicular to the reading mirror below THE SENSIBILITY Rotating the potentiometer D placed in t...

Страница 36: ...3 model has a 2 5 W 24V DC bobbin It drives the safety cylinder with the anterior part of the cylinder connected to a reduction air group and it is connected to the LS01 panel through the 9 poles rear...

Страница 37: ...e cylinder is in extent Always check in case of bad working if the safety detector can read the position of the cylinder 13 3 PRESSER FOOT LIFTER It is a 27 35 double acting cylinder It is inside the...

Страница 38: ...hat you are sewing For the Denim Jeans the BLACK one is recommended for the other materials the WHITE one is recommended Locking the self locking nut with a 10 mm key keeping the roller steady with a...

Страница 39: ...older Pulling the Folder towards you this moves from its position in front of the presser foot in order to allow all the necessary operations To get a constant quality of the waistband the Folder must...

Страница 40: ...of the presser foot is adjusted by the pressure governor in the pneumatic circuit see scheme The presser foot must be adjusted with the minimum possible working pressure paying attention that the pres...

Страница 41: ...knife exceeds the fixed knife of about 2 mm With the two screws that fix the vertical support it can also be checked the alignment of the cylinder with the movable knife checking that the movement of...

Страница 42: ...ble to adjust the position of the latten itself Check if the position of the spreader group is correct and then check if the latten is completely leaned against the support of the spreader with the sl...

Страница 43: ...se contact your VI BE MAC dealer or our Technical Department 19 1 NEEDLE BAR HEIGHT For the correct adjustment of the sewing head place the Needle Bar to the Upper Dead Center Control that the distanc...

Страница 44: ...wards so that the needle is lightly out of center respect to its own hole as represented in the picture below 19 3 POSITION AND HEIGHT OF THE GUIDING SLIT NEEDLE PLATE The position of the del Guiding...

Страница 45: ...dle Bar the eccentric 1 inside the fusion is parallel to the axis of the shaft 19 4 2 MOVEMENT LENGTH Always adjust the movement of the Translation of the Needle Bar on the grounds of the selected Sti...

Страница 46: ...w 1 of the pendulum of the Needle Bar Then shift the needles to the specific measure 2 2 5mm as represented in the picture below and screwing again the fixing screw 1 In the case the 4 needles are not...

Страница 47: ...d the loop and vice versa 19 6 1 POSITION In order to place correctly the eccentric of the looper movement starting respect to the needle place the Needle Bar to the Lower Dead Center The eccentric is...

Страница 48: ...looper passes through the needle respect to the position of the dimple In the forward movement of the looper it is lower respect to the center line of the dimple itself In the backward movement it is...

Страница 49: ...rews of the loop B and those of the needle protector C and slightly rotate them towards left Rotate the wheel with the hand and take the point of the loop at the centre of the needle Check that the po...

Страница 50: ...p crosses the center line of the needle with the Needle Bar in descent At this point the eccentric is with the fixing screws in the following position the first screw in direction of rotation perfectl...

Страница 51: ...ric as shown in the picture below and then shift the eccentric towards right or left The correct value of the measure is of 6mm between the left side of the eccentric and the transversal shaft Further...

Страница 52: ...e Loosen the two fixing screws B of the support C to perform the correct adjustment 19 8 4 POSITION OF THE SPREADER The spreader A is embossed respect to its own support B of about 1mm towards the ope...

Страница 53: ...he roller there are 3 splined gorges to which interior must be placed 3 special profiled pins B Their purpose is to avoid that the roller while is rotating can pull inside the machine edges of the mat...

Страница 54: ...following points 1 UPPER SIDE SEWING HEAD The first one is placed in the middle of the fusion behind the passage of the upper wires capped by a red rubber plug The function of this tank is to lubrica...

Страница 55: ...TS 15 POLES CONNECTOR PIN FUNCTION COLOUR 1 UNSTITCHING Photocell YELLOW 2 INTERMEDIATE STOP Photocell WHITE 3 CUTTING Photocell PINK 5 6 24V Feeding BROWN 7 8 0V Photocell BLUE GREEN 9 0V LIGHT BLUE...

Страница 56: ...12V 3 IB 4 O4 Rotation conveyor signal 5 IC 6 OPTION B 0V 0V 1 I4 Automatic speed 2 2 O1 3 VC2 4 I5 Automatic speed 1 5 I1 Automatic speed 1 6 5V 12V 5V 7 24V 30V 24V 8 I2 Stop stitching cycle 9 0V 0V...

Страница 57: ...2 3 4 5 6 Grounding Feeding Transformer 60V 50Hz Female Tip N 1 BLACK Female N 2 BLUE Female N 3 YELLOW Female N 4 BROWN Female Male Tip White Brown N 1 BLACK N 2 BLUE N 3 YELLOW N 4 BROWN 1 4 1 4 Rat...

Страница 58: ...CS AUTOMATIC UNIT 58 23 PNEUMATIC STANDARD SCHEME Needle Blow Electro valve Usually open soft spring Air Cock 5 5 Puller Presser Foot Safety Pincer Cutting Unstitching EV6 EV5 EV1 EV2 EV3 EV4 1 5 3 5...

Страница 59: ...PNEUMATIC SCHEME FOR PRESSER FOOT AND PULLER LIFT AT THE SAME TIME Needle Blow Electro valve Usually open soft spring Air Cock 5 5 Puller Presser Foot safety Pincer Cutting Unstitching EV6 EV5 EV1 EV...

Страница 60: ...3022CS AUTOMATIC UNIT 60...

Страница 61: ...3022CS AUTOMATIC UNIT 61...

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