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03/10/03 

rev. 3/6/2017 

   WP, MANUAL 

                                   Copyright 2017 Vestil Manufacturing Co. 

 

Page 

13

 of 

16

 

 

Emergency stop switch installation: 

 

 The instructions apply ONLY to gasoline-powered fork trucks.  If the truck designated for use 

with work platforms is powered either by battery or diesel fuel, contact the truck manufacturer for installation 
directions. 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 

 

 
 

1)

 Mount the fork truck junction box (5) in an 

appropriate place on the designated fork lift (for 
instance, on the operator roll cage/ overhead guard 
as shown in FIG. 8 & 9 above).  Fasten junction box 
(5) to the lift truck with 4 bolts, 4 flat washers, and 4 
lock nuts. 

2) Disconnect the wire leading from the ignition coil 

(key switch) of the lift truck.  Attach the wire to 1 of the 
receptacle terminals inside the fork truck junction box 
(5). 

3) Connect the appropriate wire from the (ignition) 

key switch to the other receptacle terminal inside the 
junction box (5). 

4) Mount the work platform junction box (6) to the 

mast guard.  Position the junction box as shown in 
Fig. 10. Fasten the WPJB to the inside surface of the 
mast guard. Proper fastener order is shown in Fig. 11. 

Use Instructions 

a) To operate the fork truck without platform attached: plug the FTJB jumper cord into the socket in the FTJB (connect 
the fork truck junction box to itself). 
b) Work platform attached: unplug the jumper cord from the FTJB socket; then plug the male plug of the coil cord into 
the socket of the FTJB. Pull the E-stop button out.

 

 

Item 

No

Description Quantity 

¼ in. - 20 x 1in. 

¼ in. - 20 lock nut 

¼ in. flat washer  

¼ in. fender washer  

Fork truck junction box (FTJB) 

 

 

Work platform junction box 
(WPJB) 

       

 

 
 

 

 

 
          

                           Jumper plug                            

  

                                                        

 

 6 

Coil 
cord 

 

Jumper cord 

Coil 
cord 

E-stop 
button 

Pigtail 
cord 

Jumper 
cord 

#6 Work 
platform junction 
box (WPJB) 

E-stop button 

Fork 
truck 
battery 

Ignition coil terminal & key switch 
of lift truck.  Disconnect from 
battery and connect to FTJB 

#5 Fork truck junction box (FTJB) 

Connect 
to key 
switch

 

Connect to positive side of 
ignition coil 

 
  
 

      

            

 

Mount WPJB 
here 

   1 

   Mast 
  Guard

 

    

Inner surface (of 
mast guard) 

Outside 
surface  

FIG. 10: 

Mounting WPJB  

FIG. 9:

 Electrical system 

             diagram 

FIG. 8:

 FTJB and 

WPJB mounting 
diagram 

  Mast guard 

Mounting 
plate with 
bolt holes 

WPJB mounting 
plate 

FIG. 11

: Fastener order 

Mounting 
plate with 
bolt holes 

Содержание SP Series

Страница 1: ...astener order 13 Limited Warranty 16 Receiving instructions After delivery remove the packaging from the product Inspect the product closely to determine whether it sustained damage during transport If damage is discovered record a complete description of the damage on the bill of lading If the product is undamaged discard the packaging NOTES Compliance with laws regulations codes and non voluntar...

Страница 2: ...P 4848 DD 48 x 48 122 x 122 cm 24 61cm 60 152cm 288 131kg WP 4848 DD FF 48 x 48 122 x 122 cm 24 61cm 60 152cm 304 138kg WP3636 84B DD 36 x 36 91 x 91 cm 16 41cm 84 213cm 246 112kg WP 3648 84B DD 36 x 48 91 x 122 cm 16 41cm 84 213cm 259 118kg WP 4848 84B DD 48 x 48 122 x 122 cm 24 61cm 84 213cm 300 136kg WP 4848 FF 84B DD 48 x 48 122 x 122 cm 24 61cm 84 213cm 316 144kg WP 3737 FD FOLD DOWN MODEL 37...

Страница 3: ... Large 5ft 8in 5ft 11in 173 180 cm Small Medium Large X Large XX Large XXX Large 6ft 6ft 3in 183 191 cm Medium Medium Large X Large XX Large XXX Large 6ft 3in and Taller 191cm and taller Large Large X Large X Large XX Large XXX Large Employers are responsible for instructing employees to use the product properly see OSHA standard 1910 178 and 1993 letter of interpretation accessible at http www os...

Страница 4: ...ons 29 CFR 1910 178 accessible at http ecfr gpoaccess gov cgi t text text idx c ecfr sid 96a878227f273aa6ec3cea186e1c142b rgn div8 view text node 29 5 1 1 1 8 14 37 3 idno 29 In addition to requirements by law work platform users should conform to the following Contact the manufacturer of your lift truck to verify that the truck is capable of safely handling the fully loaded platform see NOTE on p...

Страница 5: ...ged WP series gate s are spring actuated and should automatically close when released If a gate s does not automatically close replace the spring before resuming use of the platform 4 Handrails check the rails rail welds and points of attachment to the platform for bending warping and cracking 5 Lanyard attachment points check the anchorage weldment see diagrams on p 9 and points of attachment to ...

Страница 6: ...514 128 14 514 125 14 514 128 14 514 126 14 514 129 1 8 13 x 1 1 2 HHCS 2 zinc plated bolt 11209 2 9 13 zinc plated hex nut 36110 2 10 13 x 2 HHCS zinc plated bolt 11211 2 Nylon safety strap 08 145 028 1 Complete tine lock assembly 14 537 007 1 9 8 FIG 1 WP series Diagram Parts List Close up of tine lock assembly Item no Part no Description Quantity 1 14 112 001 5 8in x 9 1 2in pin 2 2 45286 1 8in...

Страница 7: ...6 5 41 9cm 18 0 45 7cm WP series center of gravity C O G Mast guard If the mast guard is improperly fastened it cannot adequately protect platform occupants Therefore make sure that hinge fasteners circled in the drawings are tightened to 35ft lb of torque Retighten the connection to 35 ft lb whenever 1 The work platform is taken out of storage Raise the upper portion of the mast guard and then Ti...

Страница 8: ...rriage with the securing chain and capture the heel of the fork with the tine lock underneath the corner of the platform as shown in the drawings below NOTE The safety strap is the primary safety mechanism and must be used each time the work platform is used To use the safety strap properly attach the device to the fork truck carriage as instructed in Step 2 on p 9 Each work platform also includes...

Страница 9: ... commit product misuse and bear sole responsibility for the consequences To reduce the likelihood of harmful consequences Both the WP series and SP series products are medium duty rated platforms ONLY use with sit down rider high lift fork trucks having a minimum load capacity of 3 000 pounds at a 24 load center ALWAYS review the Warnings and Safety Instructions on p 1 before each use ALWAYS apply...

Страница 10: ...utomatically returns to the closed position Push outwardly on the gate to confirm that it is locked Models having a gate on both sides WP DD after entering this work platform from either side let go of the gate to allow it to close automatically Confirm that both gates function properly i e fully and automatically close before proceeding to use the platform Model SP 175 enter the platform and then...

Страница 11: ...rm to the tines of the fork lift The nylon strap is an essential safety enhancing feature designed to connect the work platform to the carriage of a fork lift Improperly connecting the nylon safety strap to either the platform or the fork lift might eliminate the safety benefit a Drive the forklift tines into the fork pockets then secure the platform to the fork lift with the tine lock see Step 1 ...

Страница 12: ...f foreign material inside the posts 2 Raise the work platform high enough to allow the casters to be inserted into the bottom of each of the four posts 3 Examine each caster verify that each has a plastic spacer a black rubber expansion sleeve and a knurled nut as shown in Figure A 4 Hold onto the 2 tightening hub at the top of the caster rig with your hand and snug the knurled nut against the top...

Страница 13: ...nside surface of the mast guard Proper fastener order is shown in Fig 11 Use Instructions a To operate the fork truck without platform attached plug the FTJB jumper cord into the socket in the FTJB connect the fork truck junction box to itself b Work platform attached unplug the jumper cord from the FTJB socket then plug the male plug of the coil cord into the socket of the FTJB Pull the E stop bu...

Страница 14: ... MANUAL Copyright 2017 Vestil Manufacturing Co Page 14 of 16 Labeling diagram The work platform should always be labeled as shown in the diagram below Replace every label that becomes damaged or unreadable WP series platforms ...

Страница 15: ... MANUAL Copyright 2017 Vestil Manufacturing Co Page 15 of 16 Labeling diagram The work platform should always be labeled as shown in the diagram below Replace every label that becomes damaged or unreadable SP series platforms ...

Страница 16: ...he warranty covers defects in the following original dynamic components motors hydraulic pumps electronic controllers switches and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How long is the warranty period The warranty period for original dynamic components is 90 days For wearing...

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