Rev. 5/12/2017
LIFTER-2, MANUAL
Copyright 2017 Vestil Manufacturing Corp. Page 4 of 7
Loading the lifter:
Configuration 1: Attach a load to the hook using proper hoisting practices. Raise the load sufficiently to be able to rest it
on the deck. The load should be stable, centered, and evenly-distributed on the deck.
Configuration 2: Fully lower the deck, if necessary and then set the load on the deck. Be sure to center and evenly-
distribute the load on the deck. Transport the load with the deck lowered.
Deck
dimensions
Overall dimensions
Service range of
deck
Service range of
boom
Boom
reach
Net
weight
20” x 20”
51cm x 51cm
36
1
/
2
” x 48
1
/
2
” x 90
9
/
16
”
92.7cm x 123.2cm x 230cm
14¾” to 70”
37½cm to 178cm
0” to 80”
0cm to 203.2cm
25
1
/
16
”
63.7cm
388”
176.4 kg
Uniform capacity
= 500 lb. (227.3 kg)
Deck capacity
= 500 lb. (227.3 kg)
Winch capacity
= 500 lb. (227.3 kg)
Inspections and Maintenance:
Regular inspections and maintenance are necessary to keep the device in normal condition. Before using the lifter for
the first time, create a written record that describes its appearance and functions. The record should include detailed
descriptions about the shape and condition of the retaining frame members, casters, boom, deck, and the lifting
mechanisms (winch, cable, pulleys). Raise and lower the deck. Include observations about how the deck moves up and
down the mast as well as sounds produced as the deck moves. This written record establishes “normal condition”.
When conducting future inspections, compare those observations with the written record to determine if a component
requires repair or replacement.
Before using the lifter for the first time and at least once every 2 weeks, visually inspect the following
components:
1. Cable: look for areas that are fraying or severely damaged. For example, look for regions where the cable
diameter is markedly reduced.
2. Frame (boom, mast, base, deck): examine the frame members for damaged welds, severe rusting, cracks, warps,
etc.
3. Winch and pulleys: cycle the deck up and down. Watch the deck to make sure that it moves smoothly. Listen for
unusual noises and watch for binding or rough movement as the deck moves.
4. Casters: check each caster for excessive wear.
5. Hardware: examine the pins, bolts, nuts, etc. Tighten loose fasteners.
6. Hook: check the hook and the safety latch. Confirm that the throat opening is not widening. The hook should not
be cracked, twisted or distorted.
Maintenance:
Implement a maintenance program to ensure that the lifter functions properly. Page 9 of ANSI/ITSDF
standard B56.10-2006, “Manually propelled high lift industrial trucks”, describes recommended maintenance
procedures. A copy of the standard is downloadable for free from the ITSDF website (see
www.itsdf.org
). Apply those
recommendations in conjunction with the following steps.
U
Step 1
U
: Tag the lifter, “Out of Service.”
U
Step 2
U
: Inspect the lifter as described above. If deformity, corrosion, rusting, or excessive wear of structural members
is present, DO NOT use the lifter. If the deck does not move smoothly or makes noise as it moves up or down the
upright, apply a silicon wax or silicon spray to the inside of the mast frame.
U
Step 3
U
: Remove any dirt or other matter from the cable and pulleys and other lifter surfaces.
U
Step 4
U
: Perform all other necessary adjustments and/or repairs. DO NOT modify the lifter.
U
Step 5
U
: Make a dated record of the repairs, adjustments and/or replacements made.
